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Automated Production Line for Audio Speakers

Automated Production Line for Audio Speakers

Automated Production Line for Car Speakers

Automated Production Line for Car Speakers

Automated production line for multimedia speakers

Automated production line for multimedia speakers

Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

Automated Production Line for Car Speakers
Automated Production Line for Car Speakers
Automated Production Line for Audio Speakers
Automated Production Line for Audio Speakers
Automated production line for multimedia speakers
Automated production line for multimedia speakers
Miniature Horn Automation Line
Miniature Horn Automation Line

喇叭自动化设备如何保证产品质量？质量控制技术与方法

Frequently Asked Questions 产品质量追溯喇叭设备质量控制自动化质量保证质量控制方法质量检测技术1560

问：喇叭自动化设备如何保证产品质量？有哪些质量控制技术和方法？

答：喇叭自动化设备通过多种技术和方法保证产品质量，主要包括以下几个方面：

JiuJu Automation-Speaker Automation Line


在线检测技术：
1. 机器视觉检测：采用高分辨率相机和图像处理算法，检测产品的外观缺陷、尺寸偏差等。
2. 声学检测：采用专业的声学测试设备，检测喇叭的音质、频率响应、失真度等参数。
3. 电气检测：检测喇叭的电气参数，如阻抗、灵敏度、功率等。
4. 机械检测：检测喇叭的机械性能，如振动特性、耐久性等。

自动调整技术：
1. 自动定位调整：根据检测结果自动调整设备的定位参数，确保装配精度。
2. 工艺参数优化：根据产品特性自动优化生产工艺参数。
3. 质量反馈控制：建立质量反馈控制系统，实现生产过程的闭环控制。

Horn automated production line solution center


质量追溯技术：
1. 数据采集：实时采集生产过程的各项数据，包括设备参数、工艺参数、检测结果等。
2. 数据存储：建立完善的数据库，存储生产过程的所有数据。
3. 数据追溯：实现产品质量的全程追溯，快速定位问题根源。
4. 数据分析：通过数据分析优化生产过程，持续改进产品质量。

通过综合运用这些技术和方法，喇叭自动化设备可以实现产品质量的全面控制和管理，确保产品质量的稳定性和一致性。

JiuJi Automation

Core view:

核心观点：喇叭自动化设备通过在线检测、自动调整和质量追溯等技术保证产品质量。建立完善的质量控制体系，实现生产过程的全程监控和管理，是保证产品质量的关键。

JiuJi Automation-Electroacoustic Equipment

JiuJi Automation Advantage:

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: 134-2897-6919

Product Inquiry: 180-0255-6337

Company e-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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