JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
Q: How does horn automation equipment ensure product quality? What are the quality control techniques and methods?
A: Horn automation equipment ensures product quality through a variety of techniques and methods, including the following:
On-line detection technology: 1. Machine vision inspection: using high-resolution cameras and image processing algorithms to detect product appearance defects, dimensional deviations, etc. 2. Acoustic testing: professional acoustic test equipment is used to test the sound quality, frequency response, distortion and other parameters of the speaker. 3. Electrical testing: testing the electrical parameters of the horn, such as impedance, sensitivity, power, etc. 4. Mechanical testing: testing the mechanical properties of the horn, such as vibration characteristics and durability.
Auto-adjustment technology: 1. Automatic Positioning Adjustment: Automatically adjust the positioning parameters of the equipment according to the inspection results to ensure assembly precision. 2. Process parameter optimization: automatically optimize production process parameters according to product characteristics. 3. Quality feedback control: establish a quality feedback control system to realize closed-loop control of the production process.
Quality traceability technology: 1. Data acquisition: real-time acquisition of various data of the production process, including equipment parameters, process parameters, test results, etc.. 2. Data storage: a well-established database to store all data on the production process. 3. Data traceability: Realize the full traceability of product quality and quickly locate the root cause of the problem. 4. Data analysis: Optimize the production process and continuously improve product quality through data analysis.
Through the comprehensive use of these technologies and methods, horn automation equipment can realize the comprehensive control and management of product quality, to ensure the stability and consistency of product quality.
Core view:
Core view: Horn automation equipment ensures product quality through online inspection, automatic adjustment and quality traceability and other technologies. The establishment of a perfect quality control system to realize the whole process of production monitoring and management is the key to ensure product quality.
JiuJi Automation Advantage:
JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.
Contact Information:
National Service Hotline: 400-626-8699
Technical Consultation: +86 134-2897-6919
Product Inquiry:+86 180-0255-6337
Company E-mail: zx@szjiuju.com
Shenzhen Office:
Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China
Dongguan Office:
Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China