Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

How to ensure the quality of horn automation equipment? Quality control techniques and methods

Q: How does horn automation equipment ensure product quality? What are the quality control techniques and methods?

A: Horn automation equipment ensures product quality through a variety of techniques and methods, including the following:

JiuJu Automation-Speaker Automation Line


On-line detection technology:
1. Machine vision inspection: using high-resolution cameras and image processing algorithms to detect product appearance defects, dimensional deviations, etc.
2. Acoustic testing: professional acoustic test equipment is used to test the sound quality, frequency response, distortion and other parameters of the speaker.
3. Electrical testing: testing the electrical parameters of the horn, such as impedance, sensitivity, power, etc.
4. Mechanical testing: testing the mechanical properties of the horn, such as vibration characteristics and durability.

Auto-adjustment technology:
1. Automatic Positioning Adjustment: Automatically adjust the positioning parameters of the equipment according to the inspection results to ensure assembly precision.
2. Process parameter optimization: automatically optimize production process parameters according to product characteristics.
3. Quality feedback control: establish a quality feedback control system to realize closed-loop control of the production process.

Horn automated production line solution center


Quality traceability technology:
1. Data acquisition: real-time acquisition of various data of the production process, including equipment parameters, process parameters, test results, etc..
2. Data storage: a well-established database to store all data on the production process.
3. Data traceability: Realize the full traceability of product quality and quickly locate the root cause of the problem.
4. Data analysis: Optimize the production process and continuously improve product quality through data analysis.

Through the comprehensive use of these technologies and methods, horn automation equipment can realize the comprehensive control and management of product quality, to ensure the stability and consistency of product quality.

JIUJU Automation

Core view:

Core view: Horn automation equipment ensures product quality through online inspection, automatic adjustment and quality traceability and other technologies. The establishment of a perfect quality control system to realize the whole process of production monitoring and management is the key to ensure product quality.

JiuJi Automation-Electroacoustic Equipment

JiuJi Automation Advantage:

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: +86 134-2897-6919

Product Inquiry:+86 180-0255-6337

Company E-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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