Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

What is the difference between horn automation equipment and traditional equipment? Technology upgrade and advantage analysis

Q: What are the technological upgrades and advantages of horn automation equipment over traditional equipment? What are the main differences?

A: Horn automation equipment compared with traditional equipment in technology has been significantly upgraded, the main differences and advantages are reflected in the following aspects:

JiuJu Automation-Speaker Automation Line


Technology upgrades:
1. Control system upgrade: the use of advanced PLC control system and human-machine interface, the operation is more simple and intuitive.
2. Drive system upgrade: adopting servo motors and precision guide rails, the positioning accuracy and repeatability are greatly improved.
3. Vision system upgrade: Integration of machine vision system for automatic positioning and quality inspection.
4. Upgrade of software system: Adoption of advanced software algorithms to achieve intelligent control and optimization of the production process.

Performance Advantage Aspects:
1. Dramatic increase in productivity: automated equipment is typically 2-3 times more productive than traditional equipment.
2. Significantly improved product quality: automated production enables high-precision positioning and assembly with good product consistency.
3. Significant reduction in labor costs: automated equipment can significantly reduce labor requirements and lower labor costs.
4. Increased production flexibility: automated equipment allows for the production of multiple varieties of products through rapid changeover.
5. Improvement of management level: automated production can realize the digital management of the production process, and the management is more scientific and efficient.

JiuJu Automation-Speaker Automation Line


Applicable scenarios:
1. Mass production: automated equipment is suitable for mass production and can maximize the advantages.
2. High-precision products: automated equipment can meet the production requirements of high-precision products.
3. Standardized products: automated equipment is suitable for the production of standardized products, which can ensure product consistency.
Although the initial investment in automation equipment is large, but in the long run can significantly reduce production costs, improve production efficiency and product quality, is the horn manufacturing industry development trend.

JiuJi Automation-Electroacoustic Equipment

Core view:

Core view: Horn automation equipment in the control system, drive system, vision system and software system to achieve technological upgrades in terms of production efficiency, product quality, labor costs and other aspects of significant advantages, is the direction of development of the horn manufacturing industry.

JiuJi Automation Advantage:

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

JiuJi Automation

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: 134-2897-6919

Product Inquiry: 180-0255-6337

Company e-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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