Team dynamics・Culture transfer・Honors
一台 TV 喇叭看似只有 “盆架、磁路、振膜、音圈” 等几个核心部件，但其装配过程却包含 12 道精密工序，任何一个环节的偏差都会影响最终音质。而在久巨自动化的在线装配线上，我们能清晰看到 “从零件到成品” 的高效、标准化诞生之旅。
The rapid iteration of the consumer electronics market so that the demand for speakers show "small batch, multi-category, fast delivery" characteristics. A research shows that the electro-acoustic enterprise order batch compared to three years ago increased by 200%, single batch volume decreased by 60%, the traditional fixed production line changeover time of up to 8 hours, it is difficult to adapt to the market rhythm. How to balance production efficiency and order response speed through flexible automation technology has become a common problem in the industry.
The development of industrial Internet is promoting the upgrading of electroacoustic production from "automation" to "digitalization". Although the traditional automated production line has realized the equipment linkage, the data are scattered in different systems, making it difficult to form the analysis and optimization capability of the whole production process. How to build a closed loop of data through automation technology has become the key to realize the refined management of enterprises.
The wave of thin and light smart wearable devices is pushing speaker size to its limits, and Same Sky's ultra-miniature speakers measure only 15.1mm x 11.35mm x 3.5mm, with a diaphragm thickness of only 0.76mm and a weight of less than 0.2g. This trend towards miniaturization has put traditional production models in a difficult position - manual assembly is prone to distortion caused by fingertip pressure, and assembly deviations of 0.1mm can result in a 5dB drop in sound pressure level. Fingertip pressure during assembly is prone to deformation of the diaphragm, and an assembly deviation of 0.1mm may lead to a 5dB drop in sound pressure level. The pain points in the production of miniature speakers are common to the industry. The first is the difficulty of picking up and placing precision parts, the size of voice coil skeleton and other parts are mostly in the...
Regional Focus・Industry Linkage・In-depth Analysis
Aiming at the uneven dispensing, overflow and leakage, low efficiency and other core pain points in the production of loudspeakers, we provide high-precision, intelligent dispensing solutions to ensure the quality of dispensing of key parts such as voice coils, magnets, dust caps, etc. of loudspeakers, which can significantly improve the qualification rate of the product and the production efficiency, and reduce the loss of labor and materials. Ultra-high precision dispensing: equipped with imported servo motors and precision dispensing valves, dispensing accuracy of ± 0.01mm, glue volume error ≤ 1%, effectively avoiding overflow, lack of glue problems, to protect the stability of the speaker sound quality.
Solve the industry pain points such as uneven magnetization, low efficiency, poor stability, etc., and provide high-precision and high-efficiency magnetization solutions for loudspeaker production and maintenance enterprises, helping to improve the consistency of loudspeaker sound quality and product qualification rate.
Horn terminal machine: precision horn terminal crimping equipment, automated operation, to ensure the stability of the terminal connection.
Focusing on the whole process of automated production of car audio speakers, covering the loading, dispensing, assembly, vibration detection, suitable for car / new energy vehicles and other models of speakers, to help enterprises to reduce costs 30% +, to improve the stability of mass production.
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