Multimedia speaker automated assembly line

The industry's leading speaker automation brandmakers

- Laptop Speakers | TV Speakers | Headphone Speakers -

Multimedia speaker automated production line program

In the field of multimedia speaker manufacturing, automation and intelligence have become the key to enhance the core competitiveness of enterprises. Based on the in-depth deconstruction of the production process of TV speakers, headphone speakers and notebook speakers, we have created an automated production line solution with full process coverage and multi-scenario adaptation, which helps customers realize production upgrading in an all-round way, from the technical structure to the actual application.

Taking "high precision, high flexibility, high intelligence" as the core design concept, we have built a whole-process automation system from "core component processing → semi-finished product assembly → finished product testing → packaging and warehousing", and each link is equipped with specialized equipments and intelligent control system to form a synergistic and efficient production closed loop. Each link is equipped with specialized equipment and intelligent control system, forming a closed-loop production with synergy and high efficiency.

Smart solutions for the loudspeaker equipment industry

Solution

As a total automation solution provider in the loudspeaker field for 15 years, we focus on providing customized services from demand diagnosis to long-term operation and maintenance for customers in the fields of automotive electronics, consumer audio and industrial acoustics. Unlike general automation solutions, we are deeply adapted to the characteristics of loudspeaker production process: from magnetic circuit assembly, voice coil welding to acoustic parameter testing, the whole process is integrated with core technologies such as precision alignment (accuracy ±0.01mm), AI visual inspection and flexible mold change (line change <30 minutes).

JiuJu Automation-Multimedia Speaker Automation

Solution Features:

Automated processes without breakpoints:From automatic material waiting (T-iron / magnet dusting positioning) - magnetic circuit assembly (automatic dispensing / loading) - film assembly (automatic crimping / gluing) - soldering and dust prevention (robotic underfeeding) - quality inspection and packing (automatic magnetization / coding), the whole process requires only 2 people to assist (such as buckle pots frame / put drum paper), no manual handling waiting for a breakpoint, the stability of production capacity of more than 981 TP3T.
Highly versatile flexible production:The same production line can realize "multi-size mixed line production, to meet the customer's "small batch-multi-batch" using a universal universal positioning rotary table, change the product type, only need to adjust the positioning parameters of the rotary table (no need to replace the rotary table body) to change the type of only 25 minutes.
ISO certified quality and stability guaranteed:Through "standardized automated operation + full-process inspection nodes + high-precision accessories", quality risks are controlled from the source, reducing the loss of defective products
Since the core equipment independent research and development:Avoiding the compatibility problem of "outsourcing general equipment splicing", through independent research and development of core components + high-end brand accessories, to enhance the life of the equipment and the convenience of maintenance.
Full process digital number management:Avoid the problem of "standardized equipment is not applicable", customize the solution with the characteristics of the customer's products, and at the same time, through digital management and efficient after-sales service, to ensure that the project is on the ground and long-term operation.

Advantages of multimedia speaker automation scenarios

Central Kitchen Collaboration Model

For the different product characteristics and production requirements of TV speakers, headphone speakers, and laptop speakers, our solutions are optimized for each scenario to ensure the best performance in each scenario.
Meanwhile, it meets the quality and safety standards of the multimedia industry, adapts to the rapid changeover of multiple categories, and helps enterprises to realize efficient, stable, and low-cost mass production of speakers.

flexibilization

25-minute quick change

customization

Iterative non-standard customization by product

digitization

Integrated MES Production Management System

highly accurate

±0.1mm Error standard