Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Automated whole assembly line for audio speakers

Leading Speaker Automation EquipmentManufacturer

- Stage audio speakers | Home audio speakers | Bluetooth small audio speakers -

Automated production line program for audio speakers

Aiming at the production characteristics of stage audio loud speakers, home audio speakers and Bluetooth audio speakers, we have built an automated equipment system covering the whole production process, which helps enterprises realize efficient, accurate and stable large-scale production, and at the same time, significantly improve the quality of products and market competitiveness.

Realize automatic or semi-automatic loading, gluing and drying of T-iron - magnet - pot holder - washer - bouncer - voice coil and drum paper. According to the different types of products, the equipment can change the model and its performance parameters to achieve the purpose of applying the requirements of each type of product.

Smart Equipment Solutions for Loudspeaker Manufacturing

Solution

With 15 years of focused experience in speaker automation, we are a turnkey automation solution provider delivering full-lifecycle, customized services for automotive electronics, consumer audio, and industrial acoustic manufacturers. From requirement diagnosis and process design to long-term operation and maintenance, our solutions go beyond generic automation by deeply matching speaker manufacturing processes. Key stages—including magnetic circuit assembly, voice coil soldering, and acoustic performance testing—are fully integrated with high-precision alignment (±0.01 mm), AI vision inspection, and flexible multi-model changeover (changeover time < 30 minutes).

JiuJu Automation-Automatic production line for audio speakers
JiuJu Automation-Automatic production line for stage speakers and sound

Solution Features:

  • Fully Integrated Automation Process:The fully automated workflow covers automatic material standby (T-yoke and magnet dust removal and positioning), magnetic circuit assembly (automatic dispensing and feeding), diaphragm assembly (automatic edge pressing and gluing), soldering with dust protection (robotic handling), and quality inspection and packaging (automatic magnetizing and code marking). The entire line requires only two operators for auxiliary operations (e.g., basket fastening and cone placement), with no manual handling or process interruptions, delivering production stability exceeding 98%.
  • High Flexibility and Multi-Model Compatibility:One production line enables mixed production of multiple sizes, supporting small-batch and high-mix manufacturing. With a universal positioning rotary table, model changeover is achieved through simple parameter adjustments, eliminating the need for hardware replacement and reducing changeover time to only 25 minutes.
  • ISO 9001–Certified Quality Assurance:By combining standardized automated operations, full-process inspection checkpoints, and high-precision components, the system controls quality risks at the source and minimizes defect-related losses.
  • In-House Developed Core EquipmentThe solution eliminates compatibility risks caused by integrating generic third-party equipment by leveraging self-developed core components together with high-end branded parts, significantly improving equipment durability and maintenance efficiency.
  • Full-Process Digital Data Management:The solution overcomes the limitations of standardized equipment by customizing system designs based on customer-specific product characteristics. Supported by digital data management and efficient after-sales service, it ensures successful project deployment and reliable long-term operation.

Advantages of audio speaker automation scenarios

Optimizing Automotive Speaker Manufacturing Performance

Satisfy "High Power - Large Size - High Stability"

Miniaturization, high efficiency, low cost" production.

Helps "high quality, fine, small batch and multi-specification" production.