Automated whole assembly line for audio speakers

The industry's leading speaker automation brandmakers

- Stage audio speakers | Home audio speakers | Bluetooth small audio speakers -

Automated production line program for audio speakers

Aiming at the production characteristics of stage audio loud speakers, home audio speakers and Bluetooth audio speakers, we have built an automated equipment system covering the whole production process, which helps enterprises realize efficient, accurate and stable large-scale production, and at the same time, significantly improve the quality of products and market competitiveness.

Realize automatic or semi-automatic loading, gluing and drying of T-iron - magnet - pot holder - washer - bouncer - voice coil and drum paper. According to the different types of products, the equipment can change the model and its performance parameters to achieve the purpose of applying the requirements of each type of product.

Smart solutions for the loudspeaker equipment industry

Solution

As a total automation solution provider in the loudspeaker field for 15 years, we focus on providing customized services from demand diagnosis to long-term operation and maintenance for customers in the fields of automotive electronics, consumer audio and industrial acoustics. Unlike general automation solutions, we are deeply adapted to the characteristics of loudspeaker production process: from magnetic circuit assembly, voice coil welding to acoustic parameter testing, the whole process is integrated with core technologies such as precision alignment (accuracy ±0.01mm), AI visual inspection and flexible mold change (line change <30 minutes).

JiuJu Automation-Automatic production line for audio speakers

JiuJu Automation-Automatic production line for stage speakers and sound

Solution Features:

Automated processes without breakpoints:From automatic material waiting (T-iron / magnet dusting positioning) - magnetic circuit assembly (automatic dispensing / loading) - film assembly (automatic crimping / gluing) - soldering and dust prevention (robotic underfeeding) - quality inspection and packing (automatic magnetization / coding), the whole process requires only 2 people to assist (such as buckle pots frame / put drum paper), no manual handling waiting for a breakpoint, the stability of production capacity of more than 981 TP3T.
Highly versatile flexible production:The same production line can realize "multi-size mixed line production, to meet the customer's "small batch-multi-batch" using a universal universal positioning rotary table, change the product type, only need to adjust the positioning parameters of the rotary table (no need to replace the rotary table body) to change the type of only 25 minutes.
ISO certified quality and stability guaranteed:Through "standardized automated operation + full-process inspection nodes + high-precision accessories", quality risks are controlled from the source, reducing the loss of defective products
Since the core equipment independent research and development:Avoiding the compatibility problem of "outsourcing general equipment splicing", through independent research and development of core components + high-end brand accessories, to enhance the life of the equipment and the convenience of maintenance.
Full process digital number management:Avoid the problem of "standardized equipment is not applicable", customize the solution with the characteristics of the customer's products, and at the same time, through digital management and efficient after-sales service, to ensure that the project is on the ground and long-term operation.

Advantages of audio speaker automation scenarios

Central Kitchen Collaboration Model

For the three major application scenarios of stage audio loudspeaker, home audio loudspeaker and Bluetooth audio loudspeaker, our automated production line equipment creates significant value for customers with the characteristics of "high efficiency, precision, stability and flexibility".
Meanwhile, it complies with the quality and safety standards of the audio industry, adapts to the rapid changeover of multiple categories, and helps enterprises to realize efficient, stable, and low-cost mass production of speakers.

flexibilization

25-minute quick change

customization

Iterative non-standard customization by product

digitization

Integrated MES Production Management System

highly accurate

±0.1mm Error standard