Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

Flexible Intelligent Manufacturing Adapts to Multiple Demands Automated Production Line for Car Audio Speakers Cracks Customization Problems

With the diversified development of the new energy vehicle market, different models of car audio speaker specifications, sound quality needs are increasingly personalized, with flexible production advantages of the speaker automated production line has become the key to break the electro-acoustic enterprises. RecentlyJIUJU AutomationLaunched modular automated production line for car audio speakers, with the core advantages of quick changeover and precise adaptation, it has won the bulk orders from famous enterprises such as Meilong, Sanuo, Tongli, Guoguang, BYD, and so on.

Flexible Intelligent Manufacturing to Match Multiple Demands Automated Production Line for Car Audio Speakers Cracks the Customization Problem - JiuJu Speaker Automation (images 1)

Traditional production line in response to multi-model product switching, often need to spend hours for equipment debugging, mold replacement, and prone to precision fluctuations. Hitech's automated production line adopts modular design, and through the intelligent control system's parameter fast retrieval function, it can complete the production switching of different models of horns within 35 minutes, and at the same time, maintain stable assembly accuracy, with dispensing error controlled within ±1%, and stable yield of more than 98%. This flexible production capacity perfectly matches the current small-lot, multi-lot production demand of automobile enterprises, and makes the enterprise's order matching capacity increase by more than 50%. This kind of flexible production capacity can perfectly fit the current small-lot and multi-lot production demand of automobile enterprises, which can increase the order fitting capacity of the enterprise by more than 50%.

Flexible Intelligent Manufacturing Adapts to Multiple Demands Automotive Audio Speaker Automation Line Cracks Customization Problems - Speaker Automation Line Capacity (images 2)

The flexibility advantage of the production line is also reflected in the customized service capability. Relying on the accumulation of hundreds of patented technologies, Hitech can customize the design of production line functional modules according to the specific needs of automobile enterprises. Whether it is the assembly of parts made of special materials or the demand for personalized sound quality tuning, the production line can be accurately adapted through the optimization of intelligent procedures. In a customized project for a high-end new energy model, the production line has successfully realized the mass production of exclusive sound effects by adjusting the magnetization parameters and optimizing the diaphragm assembly process, which meets the differentiated competitive needs of the car company.

Flexible Intelligent Manufacturing to meet the diversified needs of automotive audio speaker automation production line to crack the customization problem - Automotive Speaker Automation (images 3)

Industry experts say that the wave of personalized upgrading of the car horn industry is reshaping the production mode of the electroacoustic industry. Automated production line of flexible manufacturing advantages, not only to solve the traditional production model of customization problems, but also to enhance the market response speed of enterprises. In the future, with the deep integration of Internet of Things and big data technology, the flexible automated production line will realize the upgrade from “passive adaptation” to “active prediction”, and further promote the innovative development of the car audio industry.

Flexible Intelligent Manufacturing to meet the diversified needs of automotive audio speaker automated production line to crack the customization problem - Automated production line for automotive speakers (images 4)
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