Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Flexible Intelligent Manufacturing Adapts to Multiple Demands Automated Production Line for Car Audio Speakers Cracks Customization Problems

随着新能源汽车市场的多元化发展,不同车型对汽车音响喇叭的规格、音质需求日趋个性化,具备柔性生产优势的喇叭自动化生产线成为电声企业破局的关键。近日,JIUJU Automation推出的模块化汽车音响喇叭自动化生产线,凭借快速换型、精准适配的核心优势,赢得了美隆、三诺、通力、国光、比亚迪等知名企业的批量订单。

柔性智造适配多元需求 汽车音响喇叭自动化生产线破解定制化难题(images 1)

传统生产线在应对多型号产品切换时,往往需要花费数小时进行设备调试、模具更换,且易出现精度波动问题。海特力这款自动化生产线采用模块化设计,通过智能控制系统的参数快速调取功能,可在35分钟内完成不同型号喇叭的生产切换,同时保持稳定的装配精度,点胶误差控制在±1%以内,良率稳定超98%。这种柔性生产能力,完美适配了当前车企小批量、多批次的生产需求,使企业的订单适配能力提升50%以上。

柔性智造适配多元需求 汽车音响喇叭自动化生产线破解定制化难题(images 2)

该生产线的柔性优势还体现在定制化服务能力上。依托百项专利技术积累,海特力可根据车企的特定需求,定制化设计生产线功能模块,无论是特殊材质的零部件装配,还是个性化的音质调校需求,都能通过智能程序优化实现精准适配。在某高端新能源车型的定制项目中,生产线通过调整充磁参数、优化振膜装配工艺,成功实现了专属音质效果的批量生产,满足了车企的差异化竞争需求。

柔性智造适配多元需求 汽车音响喇叭自动化生产线破解定制化难题(images 3)

业内专家表示,汽车喇叭产业的个性化升级浪潮正在重塑电声行业的生产模式。自动化生产线的柔性智造优势,不仅解决了传统生产模式下的定制化难题,更提升了企业的市场响应速度。未来,随着物联网、大数据技术的深度融合,柔性自动化生产线将实现从“被动适配”到“主动预判”的升级,进一步推动汽车音响行业的创新发展。

柔性智造适配多元需求 汽车音响喇叭自动化生产线破解定制化难题(images 4)
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