JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
With the diversified development of the new energy vehicle market, different models of car audio speaker specifications, sound quality needs are increasingly personalized, with flexible production advantages of the speaker automated production line has become the key to break the electro-acoustic enterprises. RecentlyJIUJU AutomationLaunched modular automated production line for car audio speakers, with the core advantages of quick changeover and precise adaptation, it has won the bulk orders from famous enterprises such as Meilong, Sanuo, Tongli, Guoguang, BYD, and so on.
Traditional production line in response to multi-model product switching, often need to spend hours for equipment debugging, mold replacement, and prone to precision fluctuations. Hitech's automated production line adopts modular design, and through the intelligent control system's parameter fast retrieval function, it can complete the production switching of different models of horns within 35 minutes, and at the same time, maintain stable assembly accuracy, with dispensing error controlled within ±1%, and stable yield of more than 98%. This flexible production capacity perfectly matches the current small-lot, multi-lot production demand of automobile enterprises, and makes the enterprise's order matching capacity increase by more than 50%. This kind of flexible production capacity can perfectly fit the current small-lot and multi-lot production demand of automobile enterprises, which can increase the order fitting capacity of the enterprise by more than 50%.
The flexibility advantage of the production line is also reflected in the customized service capability. Relying on the accumulation of hundreds of patented technologies, Hitech can customize the design of production line functional modules according to the specific needs of automobile enterprises. Whether it is the assembly of parts made of special materials or the demand for personalized sound quality tuning, the production line can be accurately adapted through the optimization of intelligent procedures. In a customized project for a high-end new energy model, the production line has successfully realized the mass production of exclusive sound effects by adjusting the magnetization parameters and optimizing the diaphragm assembly process, which meets the differentiated competitive needs of the car company.
Industry experts say that the wave of personalized upgrading of the car horn industry is reshaping the production mode of the electroacoustic industry. Automated production line of flexible manufacturing advantages, not only to solve the traditional production model of customization problems, but also to enhance the market response speed of enterprises. In the future, with the deep integration of Internet of Things and big data technology, the flexible automated production line will realize the upgrade from “passive adaptation” to “active prediction”, and further promote the innovative development of the car audio industry.