Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

What are the advantages of automated horn production over manual production? What are the main differences between the two production methods?

A: The automated production of speakers has obvious advantages compared with manual production, mainly reflected in the following aspects:

Production efficiency: The production efficiency of automated production lines is usually 2-3 times higher than that of manual production lines. Automated equipment can run continuously for 24 hours without being affected by manual fatigue and emotion, which greatly improves the production efficiency.
Product quality: automated production can realize high-precision positioning and assembly, product consistency is good, and the yield rate can reach more than 99.5%. While the product quality of manual production is affected by the operator's skills and experience, and the consistency is poor.

JiuJu Automation-Speaker automation production equipment

Cost control: Although the initial investment in automation equipment is large, it can significantly reduce labor costs in the long run. Generally speaking, automated production lines can save 60-80% of labor costs, and the payback period is between 1-3 years.

Production flexibility: Manual production has certain advantages when dealing with small quantities and multiple products. However, modern automated equipment through modular design and rapid changeover technology, can also achieve a high degree of production flexibility.

Management difficulty: automated production can realize digital management of the production process, real-time monitoring of production data, more scientific and efficient management. While manual production is more difficult to manage and prone to management loopholes.

Horn automated production line solution center

With the rise of labor costs and technological advances, more and more companies are choosing automated production methods. However, for some special products or small batch production, manual production still has certain advantages.

Core view:

Core view: automated production of speakers has obvious advantages in terms of efficiency, quality and cost control, but the initial investment is large. Selection of production methods should be based on product characteristics, production scale and development planning for comprehensive consideration.

JiuJi Automation Advantage:

JiuJi AutomationAs a national specialization, speciality and new "small giant" enterprise, focusing on the horn automation field for 15 years, has provided services for more than 2,000 domestic and foreign well-known enterprises. The company has 256+ technology patents, 100 R&D team members, 20000 square meters production base, providing one-stop solutions from standard equipment to whole line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

JiuJi Automation

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: 134-2897-6919

Product Inquiry: 180-0255-6337

Company e-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

JiuJi Automation-Electroacoustic Equipment
JiuJi Automation-Electroacoustic Equipment
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