Audio Speaker Automation Production Line Product Details

In the audio horn manufacturing industry, lean production and space utilization rate is the core demand of the enterprise to reduce costs and increase efficiency, the traditional linear production line not only takes up a lot of space, and cumbersome debugging and changing, it is difficult to adapt to the front and rear assembly needs of multiple varieties of speakers. To address this industry pain point, we developed the audio speaker automated production line innovatively adopts the disc type line design, realizing the whole process of automation of the front and rear assembly of audio speakers, and adapting to the lean assembly manufacturing process of all kinds of speakers with the core advantages of "space-saving, high compatibility, easy to operate, and strong quality".

The disk type line design is the core innovation point of the production line, cracking the space occupation problem from the root. Compared with the traditional linear production line, the design through the center of the circle radial layout of the workstations, the front and rear assembly processes are highly integrated in the diameter of 3-5 meters within the scope of the disc, reducing the amount of space occupied by more than 60%, without large-scale transformation of the workshop can be quickly deployed, especially for small and medium-sized manufacturing enterprises with workshop layout requirements. The disk drive is driven by an imported splitter, with a positioning accuracy of ±0.01mm, and all the work stations are synchronized around the disk, realizing the seamless connection between the front and rear processes from magnetic circuit assembly, voice coil bonding, diaphragm assembly to lead wire welding, performance testing, and semi-finished product output, and completely replacing the cumbersome process of manual segmentation operation.

High compatibility and convenient debugging characteristics greatly enhance production flexibility. The production line is equipped with modularized station design, which can quickly increase, decrease or replace the loading mechanism, assembly module and testing unit according to the assembly requirements of different specifications of audio speakers (20mm-200mm in diameter). With the parameterized control system, the adjustment of key parameters such as feeding speed, assembly pressure, etc. can be completed through the touch screen, and the time for changeover and debugging can be shortened from the traditional production line's 2-3 hours to 20-30 minutes. The time of changeover debugging is shortened from 2-3 hours to 20-30 minutes. For different categories of products such as headphone speakers, home audio speakers, professional stage audio speakers, etc., the production line can realize "one machine, multi-functional" production, which is perfectly suited to the production of multi-species, small-lot and large-lot cross-production scenarios.

Operation efficiency and product quality have realized a double leap. At the operation level, the production line is equipped with a visual human-machine interactive interface, integrating fault warning, parameter memory, one-key start/stop and other functions, which can be operated independently by new employees after one hour of training, significantly reducing the cost of manpower training. In terms of efficiency improvement, the disc layout maximizes the efficiency of the parallel operation of each station, and the hourly production capacity can reach 1200-1500 sets, which is 5-6 times higher than that of the traditional manual production line, and the single production line can reduce the labor input of 80%, which significantly reduces the labor cost. In terms of quality assurance, the key station integrates CCD visual inspection and pressure sensing system, real-time detection of assembly precision, bonding strength and welding quality, and automatic sorting and alarm triggering for substandard products, the product qualification rate is increased from 93% for manual assembly to more than 99.5%, which can satisfy the stringent requirements of high-end audio for sound quality and stability.

From the perspective of lean production, the production line is also equipped with a production data statistics module, which records real-time data such as production capacity, qualification rate, equipment operation status, etc. It supports the automatic export of production reports, which provides data support for enterprises to optimize their production processes. Whether it is the capacity upgrading of small and medium-sized enterprises, or the flexible production layout of large manufacturers, the production line can provide customized solutions, with innovative design and stable performance, to become the core equipment for the intelligent transformation of audio speaker manufacturing enterprises.