Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

From Raw Materials to Finished Products: A High-End Smart Manufacturing Case Study of an Automotive Speaker Diaphragm Automated Production Line

This video focuses on the automated manufacturing segment of automotive speaker diaphragms, a core acoustic component. Through real-scene footage, it clearly demonstrates the key process stages—from raw material pretreatment to final diaphragm forming—highlighting the technological advantages and quality control capabilities of automotive speaker automation production lines in precision acoustic component manufacturing.

Automotive Speaker Diaphragm Segment

The video opens on the heart of the production floor, where high-precision automated feeding systems accurately handle speaker diaphragm substrates and deliver them seamlessly to the cutting station. Powered by vision-guided robotic cutting with ±0.01 mm accuracy, the process eliminates the inefficiencies and inconsistencies of manual operations. As production continues, intelligent hot-press forming technology precisely controls temperature and pressure, ensuring uniform diaphragm curvature and delivering stable, high-quality acoustic performance. The sequence concludes with high-speed automated inspection, where advanced optical systems instantly identify surface defects and thickness variations, automatically removing non-conforming parts to guarantee consistent, factory-ready quality.

Throughout the entire production segment, all core processes operate with zero manual intervention, fully demonstrating the automation line’s key advantages of high efficiency, precision, and stability—while reflecting an uncompromising pursuit of automotive speaker acoustic performance. This case serves as a valuable reference for automotive component manufacturers, acoustic equipment producers, and automation professionals, providing practical insights for production line upgrades, quality enhancement, and intelligent manufacturing transformation.

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