Horn automation dispenser product details

Speaker dispensing process on the amount of glue precision, dispensing position consistency requirements are extremely high, too much glue easily lead to voice coil stagnation, too little will affect the bonding strength of the components, directly related to the product qualification rate. Our automatic high-precision horn dispenser for this core pain point, using multi-dimensional technological innovation, to achieve the standardization of the dispensing process and high efficiency.

1. Advantage of core technology, building the cornerstone of quality

Ultra-high precision glue control systemThe dispensing precision is up to ±0.01mm and the glue volume error is controlled within ±2% by imported servo motors and high precision dispensing valves, together with CCD visual positioning system. For the different parts of the speaker voice coil, magnetic circuit, diaphragm and other dispensing needs, can accurately match the epoxy glue, silicone, UV glue and other types of glue, to eliminate overflow, leakage, uneven amount of glue and other problems.

Fully automated and efficient productionIt adopts full-automatic loading and unloading mechanism, together with multi-station rotary table, to realize the automation of the whole process of loading, positioning, dispensing, curing (optional UV curing module) and unloading. A single device can handle 800-1200 horn workpieces per hour, compared with the traditional manual dispensing efficiency increased by 5-8 times, while avoiding the individual differences caused by manual operation, so that the product qualification rate from 85% above to 99% above.

Intelligent adaptation of multi-size productsThe equipment supports the processing of speaker workpieces with a diameter of 5-200mm, and the dispensing parameters (such as the amount of glue, dispensing speed, positioning coordinates, etc.) of different products can be quickly accessed through the touch screen, with a built-in storage library of 1000+ product parameters, and the changeover time is only 3-5 minutes, which is perfectly adapted to the production needs of speakers in different scenarios, such as earphones, bluetooth speakers, automobile stereos, and stage stereos.

Stable and durable structural designThe body of the machine is made of high-strength aluminum alloy, with corrosion-resistant work surface, adapting to the complex production environment in the workshop; the equipment is equipped with glue quantity monitoring system and fault alarm device, when the glue is insufficient or there is a positioning deviation, the glue valve clogging and other problems, it will immediately shut down automatically and prompted to reduce the production loss.

2. Scenarios and Customer Value

The equipment is widely used inMiniature headphone speakers, TWS headphone speakers, Bluetooth speaker speakers, car car speakers, stage professional audio speakersIt is especially suitable for the manufacture of high-end loudspeakers which require high precision. For customers, the equipment can not only greatly improve production efficiency and reduce labor costs, but also reduce defective product loss through stable dispensing quality, helping customers to create highly competitive speaker products and seize the high-end market.