Horn dust cap fully automated assembly process refinement: positioning accuracy, glue control and yield optimization triple breakthroughs

This paper focuses on the core pain points of speaker dust cap assembly, focusing on the three major industry challenges of positioning accuracy deviation, uncontrolled glue usage, and low production yield, and systematically dismantles the technological refinement path of the fully automated solution. Through the introduction of visual positioning system, closed-loop glue control system and intelligent detection algorithms, to realize the assembly process from manual / semi-automatic to fully automated leapfrog upgrading, and accurately solve the traditional process of positioning error, glue overflow / lack of glue, product consistency and other issues.
The article in-depth analysis of fully automated equipment in the optimization of mechanical structure, sensor fusion application, data management and control of innovation points, explaining in detail how to enhance the positioning accuracy to the micron level through high-precision vision guidance, with the help of quantitative dispensing technology to achieve accurate and controllable glue dosage, relying on the whole process of online inspection mechanism to improve the yield rate to the industry's leading level. At the same time, combined with actual production cases, the solution shows the practical value of cost reduction, efficiency, quality and stable production, providing acoustic device manufacturers with process upgrading reference to help enterprises seize the competitive advantage of the high-end market.

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