Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

喇叭自动化设备安装调试需要注意什么?安装指南与调试要点

问:喇叭自动化设备的安装调试需要注意哪些事项?如何确保设备的正确安装和正常运行?

Speaker Automation

答:喇叭自动化设备的安装调试是确保设备正常运行的关键环节,需要注意以下事项:
安装场地要求:
1. 场地应干燥、通风良好,避免潮湿和粉尘环境。
2. 地面应平整、坚固,能够承受设备的重量。
3. 设备周围应留有足够的操作空间和维护空间。
4. 应远离强磁场干扰源,如大型电机、变压器等。

电源配置要求:
1. 电源电压应符合设备要求,通常为AC220V或AC380V。
2. 电源容量应满足设备的最大功率需求,避免电压波动。
3. 应配备专用的电源开关和保护装置。
4. 接地线应可靠连接,确保设备和人员安全。

安全防护措施:
1. 安装安全警示标志,提醒注意安全操作。
2. 设置安全防护栏或防护网,防止人员误入危险区域。
3. 安装紧急停车装置,确保在紧急情况下能够迅速停机。

调试要点:
1. 空载调试:在不放置工件的情况下,测试设备的各项功能是否正常。
2. 负载调试:使用标准工件进行生产测试,调整设备参数。
3. 性能测试:测试设备的定位精度、重复精度、生产节拍等性能指标。
4. 安全测试:测试安全保护装置是否正常工作。

安装调试应由专业技术人员进行,确保操作安全和调试质量。调试完成后,应对操作人员进行培训,使其熟悉设备的操作方法和安全注意事项。

JiuJu Automation-Automatic production line for audio speakers

Core view:

核心观点:喇叭自动化设备安装调试需要注意场地要求、电源配置、安全防护和调试要点。专业的安装调试和操作人员培训是确保设备正常运行的关键。

JiuJi Automation

JiuJi Automation Advantage:

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

JiuJi Automation-Electroacoustic Equipment

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: 134-2897-6919

Product Inquiry: 180-0255-6337

Company e-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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