Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

What do I need to pay attention to when installing and commissioning speaker automation equipment? Installation guidelines and commissioning points

Q: What do I need to pay attention to in the installation and commissioning of horn automation equipment? How to ensure the correct installation and normal operation of the equipment?

Speaker Automation

A: The installation and commissioning of horn automation equipment is a key link to ensure the normal operation of the equipment, need to pay attention to the following matters:
Installation site requirements:
1. The site should be dry and well-ventilated, avoiding humid and dusty environments.
2. The floor should be level, firm and capable of supporting the weight of the equipment.
3. Adequate operating and maintenance space shall be provided around the equipment.
4. It should be kept away from sources of strong magnetic field interference, such as large motors and transformers.

Power supply configuration requirements:
1. The power supply voltage should meet the requirements of the equipment, usually AC220V or AC380V.
2. The capacity of the power supply shall meet the maximum power requirements of the equipment and avoid voltage fluctuations.
3. Dedicated power switches and protection devices shall be provided.
4. The grounding wire shall be reliably connected to ensure the safety of equipment and personnel.

Safety and security measures:
1. Installation of safety warning signs to remind attention to safe operation.
2. Installation of safety barriers or nets to prevent persons from accidentally entering hazardous areas.
3. Installation of an emergency stop device to ensure rapid shutdown in case of emergency.

Debugging Points:
1. No-load debugging: in the case of not placing the workpiece, test whether the various functions of the equipment is normal.
2. Load commissioning: production tests using standard workpieces to adjust equipment parameters.
3. Performance testing: testing the positioning accuracy, repeatability, production beat and other performance indicators of the equipment.
4. Safety test: Test the safety protection devices for proper functioning.

Installation and commissioning should be carried out by professional and technical personnel to ensure operational safety and commissioning quality. After the commissioning is completed, operators should be trained to familiarize themselves with the operation of the equipment and safety precautions.

JiuJu Automation-Automatic production line for audio speakers

Core view:

Core point: Horn automation equipment installation and commissioning need to pay attention to site requirements, power supply configuration, safety protection and commissioning points. Professional installation and commissioning and operator training is the key to ensure the normal operation of the equipment.

JIUJU Automation

JiuJi Automation Advantage:

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

JiuJi Automation-Electroacoustic Equipment

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: +86 134-2897-6919

Product Inquiry:+86 180-0255-6337

Company E-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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