JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
This video focuses on the whole process of automated production of the core component of automobile speakers -- magnetic circuit section, and presents the whole process of automated operation scene from magnet loading, polarity testing, precise positioning, pressing assembly to finished product testing through the way of field shooting.
The video opens with a direct hit on the core production line stations, clearly demonstrating the efficient operation of the magnet steel automatic loading device: through the intelligent sorting system to screen qualified magnets, the conveyor belt accurately transported to the next process, replacing the traditional manual sorting of inefficiency and error; in the middle of the section focusing on the presentation of the magnetic polarity of the intelligent detection of the magnetic circuit link, with the help of high-precision sensors to identify the polarity of magnets in real time, to ensure that the direction of the assembly of the 100% accurate to solve the industry pain point of manual detection is easy to miss the judgment. Manual detection is easy to miss, misjudgment of the industry pain points; subsequent through the mechanical arm precision grabbing, multi-station cooperative pressing and other automated processes, visual presentation of the standardized operation of the magnetic circuit assembly, pressing error is controlled within ±0.02mm, to ensure the consistency of each magnetic circuit products. At the same time, the video shows the core technology of the production line through close-up shots: real-time data feedback from the automated control system, stable linkage of the mechanical structure, and intelligent screening mechanism for finished product inspection, highlighting the core advantages of the production line, such as "high precision, high efficiency and low loss". The entire production process without human intervention, a single production line can complete 800-1000 pieces of magnetic circuit assembly per hour, compared with the traditional manual production line efficiency increased by more than 3 times, the defective rate is controlled at 0.3% the following, for the automotive horn manufacturing enterprises to provide "cost reduction, quality improvement, efficiency" automation solutions reference. Whether automotive parts industry practitioners, automation equipment purchasers, or manufacturing technology research and development personnel, can through this video intuitive understanding of the automation production technology of automotive horn magnetic circuit section and landing effect, for enterprise upgrading and transformation, technology selection to provide practical reference.