Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

Automotive Speaker Automated Production Line: Intelligent Speaker Motor Assembly Case Study

This video focuses on the whole process of automated production of the core component of automobile speakers -- magnetic circuit section, and presents the whole process of automated operation scene from magnet loading, polarity testing, precise positioning, pressing assembly to finished product testing through the way of field shooting.

The video opens with a direct hit on the core production line stations, clearly demonstrating the efficient operation of the magnet steel automatic loading device: through the intelligent sorting system to screen qualified magnets, the conveyor belt accurately transported to the next process, replacing the traditional manual sorting of inefficiency and error; in the middle of the section focusing on the presentation of the magnetic polarity of the intelligent detection of the magnetic circuit link, with the help of high-precision sensors to identify the polarity of magnets in real time, to ensure that the direction of the assembly of the 100% accurate to solve the industry pain point of manual detection is easy to miss the judgment. Manual detection is easy to miss, misjudgment of the industry pain points; subsequent through the mechanical arm precision grabbing, multi-station cooperative pressing and other automated processes, visual presentation of the standardized operation of the magnetic circuit assembly, pressing error is controlled within ±0.02mm, to ensure the consistency of each magnetic circuit products. At the same time, the video shows the core technology of the production line through close-up shots: real-time data feedback from the automated control system, stable linkage of the mechanical structure, and intelligent screening mechanism for finished product inspection, highlighting the core advantages of the production line, such as "high precision, high efficiency and low loss". The entire production process without human intervention, a single production line can complete 800-1000 pieces of magnetic circuit assembly per hour, compared with the traditional manual production line efficiency increased by more than 3 times, the defective rate is controlled at 0.3% the following, for the automotive horn manufacturing enterprises to provide "cost reduction, quality improvement, efficiency" automation solutions reference. Whether automotive parts industry practitioners, automation equipment purchasers, or manufacturing technology research and development personnel, can through this video intuitive understanding of the automation production technology of automotive horn magnetic circuit section and landing effect, for enterprise upgrading and transformation, technology selection to provide practical reference.

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