Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

  • Horn automation dispenser

    2304

    Aiming at the uneven dispensing, overflow and leakage, low efficiency and other core pain points in the production of loudspeakers, we provide high-precision, intelligent dispensing solutions to ensure the quality of dispensing of key parts such as voice coil, magnet, dust cap, etc. of the loudspeaker, which can significantly improve the qualification rate of the product and production efficiency, and reduce the loss of labor and materials. Ultra-high precision dispensing: equipped with imported servo motors and precision dispensing valves, dispensing accuracy of ± 0.01...

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  • Horn Automation Magnetizer

    2226

    Solve the industry pain points such as uneven magnetization, low efficiency, poor stability, etc., and provide high-precision and high-efficiency magnetization solutions for loudspeaker production and maintenance enterprises, helping to improve the consistency of loudspeaker sound quality and product qualification rate.

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  • Horn dust cap fully automated assembly process refinement: positioning accuracy, glue control and yield optimization triple breakthroughs

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    This paper focuses on the core pain points of speaker dust cap assembly, focusing on the three major industry challenges of positioning accuracy deviation, uncontrolled glue consumption, and low production yield, and systematically dismantles the technological refinement path of the fully automated solution. Through the introduction of visual positioning system, closed-loop glue control system and intelligent detection algorithms, to realize the assembly process from manual/semi-automatic to fully automated leapfrog upgrading, and accurately solve the traditional...

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  • How is the consistency of sound quality guaranteed for speakers produced by an automated speaker production line? What are the advantages over manual production?

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    The traditional speaker production line (manual/semi-automated) is generally characterized by bottlenecks such as "process breaks, slow line changes, and manual errors", and the production capacity is usually between 800-1200 pieces/hour. The customized automation line designed by JiuJu Automation for the whole production process of speakers (magnetic circuit assembly, voice coil positioning, dispensing and curing, testing and packaging) can realize 3 core enhancements:

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  • Answers to the pain points of speaker automation production line capacity enhancement: the whole process optimization from scheme design to landing

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    The traditional speaker production line (manual/semi-automated) is generally characterized by bottlenecks such as "process breaks, slow line changes, and manual errors", and the production capacity is usually between 800-1200 pieces/hour. The customized automation line designed by JiuJu Automation for the whole production process of speakers (magnetic circuit assembly, voice coil positioning, dispensing and curing, testing and packaging) can realize 3 core enhancements:

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  • Horn automation video case: Horn automation technology process explanation

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    Video description: Horn automated magnetic circuit machine is the core assembly equipment for audio equipment manufacturing industry, specially designed for the precision assembly of magnetic circuit system (including magnets, coils, magnetic components, etc.) to create a full-process automation solutions. The equipment integrates precision positioning system, intelligent detection module and high-efficiency assembly mechanism, which can realize the automatic loading of parts, accurate alignment of magnetic circuit, glue curing to finished product inspection and transmission...

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  • Horn automation video case: internal magnetic horn magnetic circuit machine automatic assembly

    930

    Video description: Horn automated magnetic circuit machine is the core assembly equipment for audio equipment manufacturing industry, specially designed for the precision assembly of magnetic circuit system (including magnets, coils, magnetic components, etc.) to create a full-process automation solutions. The equipment integrates precision positioning system, intelligent detection module and high-efficiency assembly mechanism, which can realize the automatic loading of parts, accurate alignment of magnetic circuit, glue curing to finished product inspection and transmission...

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  • Small-volume orders for loudspeakers: flexible automation response for loudspeaker production

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    The rapid iteration of the consumer electronics market so that the demand for speakers show "small batch, multi-category, fast delivery" characteristics. A research shows that the electro-acoustic enterprise order batch compared to three years ago increased 200%, single batch volume decreased 60%, the traditional fixed production line changeover time up to 8 hours, it is difficult to adapt to the market rhythm. How to balance production efficiency and order response speed through flexible automation technology has become...

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  • Digitalization of the electroacoustic industry: how automation closes the data loop

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    The development of industrial Internet is promoting the upgrading of electroacoustic production from "automation" to "digitalization". Although the traditional automated production line has realized the equipment linkage, the data are scattered in different systems, making it difficult to form the analysis and optimization capability of the whole production process. How to build a closed loop of data through automation technology has become the key to realize the refined management of enterprises.

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