中文 English Русский Français 한국어 日本語 ไทย Tiếng Việt Español हिन्दी

Case Center Top Template
Case Center Top Template
Automated production line for audio speakers

Automated production line for audio speakers

Automated Production Line for Car Speakers

Automated Production Line for Car Speakers

Automated production line for multimedia speakers

Automated production line for multimedia speakers

Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

Automated Production Line for Car Speakers
Automated Production Line for Car Speakers
Automated production line for audio speakers
Automated production line for audio speakers
Automated production line for multimedia speakers
Automated production line for multimedia speakers
Miniature Horn Automation Line
Miniature Horn Automation Line

Digitalization of the electroacoustic industry: how automation closes the data loop

Industry News Speaker Automation12150

The development of industrial Internet is promoting the upgrading of electroacoustic production from "automation" to "digitalization". Although the traditional automated production line has realized the equipment linkage, the data is scattered in different systems, making it difficult to form the analysis and optimization capability of the whole production process. How to build a closed loop of data through automation technology has become the key to realize the refined management of enterprises.

Digitizing the electroacoustic industry: How automation can close the data loop - Speaker Automation (images 1)
The data pain points of electroacoustic production are universal. The coverage of equipment data collection is less than 60%, and fault early warning relies on manual experience; the disconnection between production process data and quality data makes it difficult to locate the root cause of defective products; the supply chain data is not synergistic, resulting in raw material inventory backlogs amounting to 20%. The statistics of an enterprise show that the delay in production adjustment due to the lagging of data makes the production capacity utilization rate of only 72%.
JiuJu Automation-Speaker Automation Line
The digital automation system builds the whole-link data capability. Through the industrial Internet platform, the company realizes 100% networking of equipment, collects more than 200 parameters in real time, such as winding speed and dispensing pressure, and cooperates with the edge computing node to realize 2-hour early warning of failures. In terms of quality control, the company has established a "process - detection - analysis" data model, and identified the correlation between parameter deviation and defective products through AI algorithms, reducing the defective rate by 35%. With the integration of supply chain system, the accuracy of demand forecast was increased to 85%, and the inventory turnover days were shortened by 12 days.

After the digital transformation of an electro-acoustic enterprise in the Yangtze River Delta, the capacity utilization rate was increased from 72% to 91%, the production cycle time was shortened by 28%, and the data-driven process optimization reduced the cost of a single product by 8%, which confirms that digital automation has become the core path for the electro-acoustic industry to achieve high-quality development.
JiuJu Automation-Speaker Automation Line

Previous. NEXT STORY.