JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
Digital transformation has become the core trend of high-quality development of the manufacturing industry, for the electro-acoustic industry, digitalization is not only the improvement of production efficiency, but also a profound change in the production model. At present, more and more electro-acoustic enterprises began to layout the digital transformation, through the introduction of intelligent equipment, integrated digital system, to achieve the visualization of the whole production process, controllable, intelligent, and horn automated production line as the core carrier of the digital transformation, and its digital level directly determines the effectiveness of the transformation of enterprises.
Plowing the industry for 15 years, JiuJu automation is the first to open the layout of digital transformation, to build the intelligent speaker automated production line, through the integration of MES manufacturing execution system, ERP management system, AI visual inspection system and Internet of Things technology, to build a complete digitalized management system from the monitoring of equipment, quality traceability, energy management to predictive maintenance, for electro-acoustic enterprises to create an exclusive “Intelligent brain”, leading the trend of digital transformation of electro-acoustic manufacturing.
Raw material input to the finished product out of the warehouse, the whole process data can be traced, once the quality problem, can quickly locate the root cause of the problem, reduce the quality of the loss; Third, equipment intelligence, real-time monitoring of equipment operating parameters through the Internet of Things (IoT) technology, AI algorithms to predict the demand for maintenance of the equipment, to change the “bad and then repair” for “” bad before warning", significantly reducing the risk of damage to equipment. Bad before warning", significantly reducing the equipment failure rate, improve the stability of the production line.
A large electro-acoustic enterprise introduced the JiuJu intelligent speaker automated production line to realize the digital management of the whole production process: through the MES system, managers can view the real-time production line operation status on the cell phone, and the capacity data is automatically updated every hour; through the quality traceability system, the pain point of difficult to locate the product quality problems was successfully solved, and the quality loss was reduced by 40%; through the equipment predictive maintenance, the equipment failure rate was reduced by 35%, and the effective running time of the production line was increased by 25%. The digital transformation not only improves the production efficiency and quality control ability of the enterprise, but also provides accurate data support for the strategic decision-making of the enterprise.
Under the wave of digital transformation, JiuJu Automation will continue to deepen the integration of digital technology and horn automation production, optimize the digital functions of the intelligent production line, and provide electro-acoustic enterprises with more comprehensive and efficient digital transformation solutions to help them build core competitive advantages and achieve leapfrog development in the digital era.