Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

The wave of digital transformation! JiuJu intelligent speaker automated production line, build electro-acoustic manufacturing intelligent brain

Digital transformation has become the core trend of high-quality development of the manufacturing industry, for the electro-acoustic industry, digitalization is not only the improvement of production efficiency, but also a profound change in the production model. At present, more and more electro-acoustic enterprises began to layout the digital transformation, through the introduction of intelligent equipment, integrated digital system, to achieve the visualization of the whole production process, controllable, intelligent, and horn automated production line as the core carrier of the digital transformation, and its digital level directly determines the effectiveness of the transformation of enterprises.

The wave of digital transformation! JiuJu intelligent speaker automated production line, build electro-acoustic manufacturing intelligent brain - MES System Integration (images 1)

Plowing the industry for 15 years, JiuJu automation is the first to open the layout of digital transformation, to build the intelligent speaker automated production line, through the integration of MES manufacturing execution system, ERP management system, AI visual inspection system and Internet of Things technology, to build a complete digitalized management system from the monitoring of equipment, quality traceability, energy management to predictive maintenance, for electro-acoustic enterprises to create an exclusive “Intelligent brain”, leading the trend of digital transformation of electro-acoustic manufacturing.

JiuJu Automation-Speaker Automation Line

Raw material input to the finished product out of the warehouse, the whole process data can be traced, once the quality problem, can quickly locate the root cause of the problem, reduce the quality of the loss; Third, equipment intelligence, real-time monitoring of equipment operating parameters through the Internet of Things (IoT) technology, AI algorithms to predict the demand for maintenance of the equipment, to change the “bad and then repair” for “” bad before warning", significantly reducing the risk of damage to equipment. Bad before warning", significantly reducing the equipment failure rate, improve the stability of the production line.

JiuJu Automation-Automatic production line for car audio speakers-Automatic press fit

A large electro-acoustic enterprise introduced the JiuJu intelligent speaker automated production line to realize the digital management of the whole production process: through the MES system, managers can view the real-time production line operation status on the cell phone, and the capacity data is automatically updated every hour; through the quality traceability system, the pain point of difficult to locate the product quality problems was successfully solved, and the quality loss was reduced by 40%; through the equipment predictive maintenance, the equipment failure rate was reduced by 35%, and the effective running time of the production line was increased by 25%. The digital transformation not only improves the production efficiency and quality control ability of the enterprise, but also provides accurate data support for the strategic decision-making of the enterprise.

Under the wave of digital transformation, JiuJu Automation will continue to deepen the integration of digital technology and horn automation production, optimize the digital functions of the intelligent production line, and provide electro-acoustic enterprises with more comprehensive and efficient digital transformation solutions to help them build core competitive advantages and achieve leapfrog development in the digital era.

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