Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Policy east wind to support! JiuJu speaker automated production line, help electro-acoustic enterprises seize the dividends of intelligent manufacturing

In recent years, the state attaches great importance to the development of intelligent manufacturing industry, has issued a series of policies such as the “14th Five-Year” Intelligent Manufacturing Development Plan, to increase the support for automation and intelligent upgrading of the manufacturing industry, which provides a good policy environment for the high-quality development of the electro-acoustic industry. The policy clearly puts forward, to promote the electronic information industry to high-end, intelligent, green transformation, support enterprises to introduce automated production lines, intelligent equipment, improve production efficiency and product quality, which for the electro-acoustic enterprise automation upgrade pointed out the direction.

Under the support of the policy wind, the automation upgrade of the electroacoustic industry has accelerated, and the horn, as a core acoustic component, its automated production has become the key for enterprises to enjoy the policy dividend and enhance their core competitiveness. As a benchmark manufacturer of horn automation solutions, JiuJu Automation has been plowing into the industry for 15 years, and the horn automation production line is perfectly adapted to the national policy guidance, which can help electro-acoustic enterprises to enjoy the policy subsidies efficiently, and seize the dividends of intelligent manufacturing.

The reason why the automated production line of JiuJi horn can accurately meet the policy requirements lies in the fact that it conforms to the development direction of “intelligent, green and efficient”. The production line integrates MES manufacturing execution system and ERP management system, realizing real-time monitoring of production data, quality traceability and intelligent scheduling, which is in line with the policy requirements for the digital transformation of intelligent manufacturing; at the same time, the production line adopts energy-saving motors and intelligent energy management system, which reduces energy consumption by more than 20% compared with the traditional production line, which is in line with the policy direction of green manufacturing; in addition, the production line greatly improves In addition, the production line greatly improves the production efficiency, reduces labor costs, and improves product quality, which perfectly matches the policy support standards for enterprise transformation and upgrading.

A small and medium-sized electro-acoustic enterprises previously due to limited funds, automation upgrading progress is slow. After the introduction of JiuJi speaker automation production line, with its intelligent and green features in line with policy requirements, it successfully applied for local intelligent manufacturing upgrade subsidies, the amount of subsidies covered the equipment investment of 30%, which significantly reduced the upgrade cost. At the same time, after the production line was put into use, the production capacity of the enterprise increased by 60%, the labor cost was reduced by 40%, and the yield of the product was increased to 99%, which not only recovered the investment in the equipment quickly, but also successfully expanded a number of new customers by virtue of the policy dividend and production capacity advantage.

At present, the market scale of China's electro-acoustic industry has exceeded 420 billion yuan, policy support and market demand under the dual drive, automation upgrade has become an irreversible development trend of the industry. JiuJu automation will continue to follow the policy guidance, optimize the horn automation production line program, for electro-acoustic enterprises to provide more policy requirements, more cost-effective automation upgrade solutions, to help more enterprises to seize the policy dividends, to achieve high-quality development.

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