Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

政策东风加持!久巨喇叭自动化生产线,助力电声企业抢占智能制造红利

近年来,国家高度重视智能制造产业发展,先后出台《“十四五”智能制造发展规划》等一系列政策,加大对制造业自动化、智能化升级的扶持力度,为电声行业的高质量发展提供了良好的政策环境。政策明确提出,要推动电子信息产业向高端化、智能化、绿色化转型,支持企业引入自动化生产线、智能装备,提升生产效率与产品品质,这为电声企业的自动化升级指明了方向。

在政策东风的加持下,电声行业自动化升级加速推进,而喇叭作为核心声学组件,其自动化生产已成为企业享受政策红利、提升核心竞争力的关键。作为喇叭自动化整体解决方案的标杆制造商,久巨自动化深耕行业15年,打造的喇叭自动化生产线完美适配国家政策导向,可助力电声企业高效享受政策补贴,抢占智能制造红利。

久巨喇叭自动化生产线之所以能精准适配政策要求,核心在于其符合“智能化、绿色化、高效化”的发展方向。生产线集成MES制造执行系统、ERP管理系统,实现了生产数据的实时监控、质量追溯与智能调度,符合政策对智能制造数字化转型的要求;同时,生产线采用节能电机与智能能耗管理系统,相比传统生产线能耗降低20%以上,契合绿色制造的政策导向;此外,生产线大幅提升生产效率、降低人力成本、提升产品品质,完美匹配政策对企业转型升级的扶持标准。

某中小型电声企业此前因资金有限,自动化升级进展缓慢。引入久巨喇叭自动化生产线后,凭借其符合政策要求的智能化、绿色化特性,成功申请到地方智能制造升级补贴,补贴金额覆盖了设备投入的30%,大幅降低了升级成本。同时,生产线投入使用后,企业产能提升60%,人力成本降低40%,产品良率提升至99%,不仅快速收回了设备投入,更凭借政策红利与产能优势,成功拓展了多个新客户。

当前,中国电声行业市场规模已突破4200亿元,政策扶持与市场需求双重驱动下,自动化升级已成为行业不可逆的发展趋势。久巨自动化将继续紧跟政策导向,优化喇叭自动化生产线方案,为电声企业提供更贴合政策要求、更具性价比的自动化升级解决方案,助力更多企业抢占政策红利,实现高质量发展。

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