Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

15年行业积淀!久巨自动化以标杆实力,筑牢喇叭自动化生产品质防线

品质是企业的生命线,尤其在电声行业,喇叭产品的品质直接决定了终端产品的用户体验与品牌口碑。当前,随着行业竞争的加剧与消费者对音质要求的提升,品质管控已成为电声企业核心竞争力的重要组成部分,而自动化生产线作为品质保障的核心载体,其稳定性与可靠性至关重要。

JiuJu Automation-Speaker Automation Line

深耕电声行业15年,久巨自动化始终将品质放在首位,从方案设计、设备研发到生产交付,建立了全流程品质管控体系,打造的喇叭自动化生产线,以严苛的品质标准筑牢行业标杆,成为电声企业品质升级的首选合作伙伴。久巨自动化的品质管控,贯穿于生产线的每一个环节:在原材料投入环节,搭载智能检测设备,自动识别原材料材质、尺寸偏差,杜绝不合格原材料进入生产流程;在核心生产环节,通过高精度视觉定位、智能传感等技术,实时监控生产参数,确保每一道工序的精度与一致性;在成品检测环节,构建了全频段信号传输测试、抗干扰测试、可靠性测试等多维度检测体系,确保成品品质符合行业标准与客户需求。

久巨自动化-喇叭自动化生产装配线

以某合作客户的喇叭线验收为例,久巨自动化与客户共同开展专项验收工作,围绕产品外观、材质、线芯品质、性能表现等多个维度进行全方位验证。在外观与材质检测中,通过低温箱模拟冬季环境测试线材柔韧性,用抹布反复擦拭验证标识耐磨性;在线芯品质检测中,通过专用工具剥离线材外被,核查线芯材质均匀度与绞合紧密性;在性能测试中,搭建专业声学测试室,播放多种音频验证高低频失真情况,模拟电磁环境测试抗干扰能力,最终以零不合格项顺利通过验收,赢得了客户的高度认可。

久巨-喇叭自动化生产线

15年来,久巨自动化凭借严苛的品质管控与可靠的产品性能,累计服务数千家电声企业,产品覆盖消费电子、汽车电子、专业音频等多个领域,客户满意度连续多年保持在98%以上。在4600亿电声市场的品质竞争中,久巨自动化将继续以15年行业积淀为基础,持续优化品质管控体系,为电声企业提供更稳定、更可靠的喇叭自动化生产线,助力企业打造高品质产品,赢得市场信任。

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