Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

15 years of industry accumulation! JiuJu automation with benchmark strength, build the horn automation production quality defense!

Quality is the lifeline of an enterprise, especially in the electro-acoustic industry, the quality of the speaker product directly determines the end product user experience and brand reputation. At present, with the intensification of competition in the industry and the enhancement of consumer demand for sound quality, quality control has become an important part of the core competitiveness of electro-acoustic enterprises, and automated production line as the core carrier of quality assurance, its stability and reliability is crucial.

JiuJu Automation-Speaker Automation Line

Plowing the electro-acoustic industry for 15 years, JiuJu automation always puts quality in the first place, from program design, equipment development to production and delivery, the establishment of the whole process of quality control system, to create the speaker automation production line, with stringent quality standards to build the industry benchmark, and become the first choice of electro-acoustic enterprises to upgrade the quality of the partner. The quality control of JiuJu automation runs through every link of the production line: in the raw material input link, equipped with intelligent testing equipment, automatic identification of raw material material, size deviation, to prevent unqualified raw materials from entering the production process; in the core production link, through high-precision visual positioning, intelligent sensing and other technologies, real-time monitoring of the production parameters, to ensure that the accuracy and consistency of each process; in the finished product testing link, to build a full-band signal transmission test system. In the finished product inspection, we have constructed a multi-dimensional inspection system, such as full-band signal transmission test, anti-interference test, reliability test, etc., to ensure that the quality of the finished product meets the industry standards and customer needs.

JiuJu Automation-Speaker automated production assembly line

Taking the acceptance of a customer's speaker wire as an example, JiuJu Automation and the customer jointly carried out a special acceptance work to verify the product's appearance, material, core quality, performance and other dimensions in an all-round way. In the appearance and material testing, through the low-temperature box to simulate the winter environment to test the flexibility of the wire, wipe with a rag repeatedly to verify the wear resistance of the logo; online core quality testing, through a special tool to peel off the outside of the wire, to verify the uniformity of the core material and stranded tightness; in the performance test, to build a professional acoustic test room, play a variety of audio to verify the distortion of high and low frequencies, simulate the electromagnetic environment to test the anti-jamming ability, and finally passed the acceptance test with zero failures. Finally, we passed the acceptance test with zero unqualified items, and won the high recognition of the customers.

JiuJu - Horn Automation Line

Over the past 15 years, JiuJu Automation has served thousands of electro-acoustic enterprises with strict quality control and reliable product performance, covering consumer electronics, automotive electronics, professional audio and other fields, and customer satisfaction has been maintained at 98% or above for consecutive years. In the quality competition in the 460 billion electro-acoustic market, JiuJu Automation will continue to build on 15 years of industry accumulation, and continue to optimize the quality control system to provide electro-acoustic enterprises with more stable and reliable speaker automation production lines, helping enterprises to create high-quality products and win the trust of the market.

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