JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
Quality is the lifeline of an enterprise, especially in the electro-acoustic industry, the quality of the speaker product directly determines the end product user experience and brand reputation. At present, with the intensification of competition in the industry and the enhancement of consumer demand for sound quality, quality control has become an important part of the core competitiveness of electro-acoustic enterprises, and automated production line as the core carrier of quality assurance, its stability and reliability is crucial.
Plowing the electro-acoustic industry for 15 years, JiuJu automation always puts quality in the first place, from program design, equipment development to production and delivery, the establishment of the whole process of quality control system, to create the speaker automation production line, with stringent quality standards to build the industry benchmark, and become the first choice of electro-acoustic enterprises to upgrade the quality of the partner. The quality control of JiuJu automation runs through every link of the production line: in the raw material input link, equipped with intelligent testing equipment, automatic identification of raw material material, size deviation, to prevent unqualified raw materials from entering the production process; in the core production link, through high-precision visual positioning, intelligent sensing and other technologies, real-time monitoring of the production parameters, to ensure that the accuracy and consistency of each process; in the finished product testing link, to build a full-band signal transmission test system. In the finished product inspection, we have constructed a multi-dimensional inspection system, such as full-band signal transmission test, anti-interference test, reliability test, etc., to ensure that the quality of the finished product meets the industry standards and customer needs.
Taking the acceptance of a customer's speaker wire as an example, JiuJu Automation and the customer jointly carried out a special acceptance work to verify the product's appearance, material, core quality, performance and other dimensions in an all-round way. In the appearance and material testing, through the low-temperature box to simulate the winter environment to test the flexibility of the wire, wipe with a rag repeatedly to verify the wear resistance of the logo; online core quality testing, through a special tool to peel off the outside of the wire, to verify the uniformity of the core material and stranded tightness; in the performance test, to build a professional acoustic test room, play a variety of audio to verify the distortion of high and low frequencies, simulate the electromagnetic environment to test the anti-jamming ability, and finally passed the acceptance test with zero failures. Finally, we passed the acceptance test with zero unqualified items, and won the high recognition of the customers.
Over the past 15 years, JiuJu Automation has served thousands of electro-acoustic enterprises with strict quality control and reliable product performance, covering consumer electronics, automotive electronics, professional audio and other fields, and customer satisfaction has been maintained at 98% or above for consecutive years. In the quality competition in the 460 billion electro-acoustic market, JiuJu Automation will continue to build on 15 years of industry accumulation, and continue to optimize the quality control system to provide electro-acoustic enterprises with more stable and reliable speaker automation production lines, helping enterprises to create high-quality products and win the trust of the market.