Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Empowering small and medium-sized enterprises! JiuJi cost-effective speaker automation production line, to crack the upgrade of capital problems

In China's electroacoustic industry, small and medium-sized enterprises (SMEs) occupy a market share of more than 80%, and are an important force in the development of the industry. However, affected by limited funds, insufficient technical reserves and other factors, the automation upgrade of small and medium-sized enterprises has been slow, and most of them still rely on the traditional manual production mode, facing problems such as low production capacity, high labor costs, weak product competitiveness, etc., which makes it difficult to adapt to the industry development trend.

As a benchmark manufacturer of horn automation solutions, JiuJu automation plowing industry for 15 years, always pay attention to the development needs of small and medium-sized enterprises, for small and medium-sized enterprises with limited funds, weak technology pain points, to create a cost-effective horn automation production line, with “low-cost, high-return, easy to operate,” the core advantage, to help Small and medium-sized enterprises to crack the automation upgrade problems, to achieve leapfrog development.

JiuJu Automation-Speaker Automation Line

The core advantages of JiuJi cost-effective horn automation production line are: First, the cost is controllable, for small and medium-sized capital needs, the introduction of a flexible procurement program, including equipment installments, leasing and other modes, significantly reducing the threshold of the enterprise's initial investment; at the same time, the production line adopts a modular design, the enterprise can be based on their own production needs, and gradually add the production module, to realize the“ on-demand upgrade”. Upgrade on demand", to avoid the waste of funds. Secondly, high return, after the production line is put into use, the production capacity can be increased 50%-120%, the labor cost is reduced 40%-60%, the product yield is increased to more than 99%, most of the enterprises can recover the equipment investment in 6-12 months. Thirdly, it is easy to operate, the production line is equipped with intelligent control system, the operation interface is simple and easy to understand, ordinary employees can be on duty after 1-2 days of training, which solves the pain point of shortage of technical personnel in small and medium-sized enterprises.

JiuJu Automation-Speaker Automation News Center

A small electro-acoustic enterprise, the previous annual revenue of less than 20 million yuan, by the rising labor costs and market competition intensified the impact of corporate profits continue to decline. After the introduction of JiuJi cost-effective speaker automation production line, the initial investment is only 60% of the traditional production line, through the installment payment mode, greatly reducing the financial pressure. After the production line was put into use, the production capacity was increased from 800 to 1500/hour, the labor cost was reduced by 50%, the product yield was increased from 96% to 99.2%, and the annual profit of the enterprise was increased by 30%, and the company successfully got rid of the operating difficulties, and also expanded 2 large customers, and the annual revenue exceeded 30 million yuan.

At present, the competition in the 460 billion electro-acoustic market is getting more and more intense, and automation upgrading has become an inevitable choice for the survival and development of small and medium-sized enterprises (SMEs). JiuJu Automation will continue to focus on the needs of small and medium-sized enterprises, optimize the cost-effective horn automation production line solutions, provide a full range of services from pre-diagnosis, program design to installation and commissioning, after-sales training, to help more small and medium-sized enterprises to achieve automation upgrades and seize market share.

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