Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

How does speaker automation equipment realize flexible production? Flexible Manufacturing Technology and Applications

Q: How can horn automation equipment realize flexible production? What are the key technologies and methods?

A: Horn automation equipment to achieve flexible production requires the use of a variety of technologies and methods, mainly including the following aspects:
Modular design technology:

JiuJu Automation-Speaker Automation Solutions


1. Equipment modularization: the equipment is broken down into multiple functional modules, each of which can be worked and replaced independently.
2. Process modularization: the production process is decomposed into a number of process modules to realize the flexible combination of processes.
3. Control system modularization: the use of modular control system to achieve flexible configuration of functions.

Rapid changeover technology:
1. Quick mold change system: adopting quick mold change device to realize quick change of molds.
2. Automatic adjustment of parameters: the equipment can automatically adjust the process parameters according to the product type.
3. Automatic program switching: the equipment can automatically switch the production program according to the product type.

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Intelligent Dispatch System:
1. Intelligent scheduling of production plans: Intelligent scheduling of production plans based on order requirements.
2. Intelligent allocation of equipment resources: Intelligent allocation of equipment resources according to production demand.
3. Intelligent quality control: Intelligent adjustment of quality control parameters according to product characteristics.

Digital management system:
1. MES system: The use of manufacturing execution system to realize the digital management of the production process.
2. Data collection and analysis: real-time collection of production data, data analysis and optimization.
3. Remote monitoring and management: Realize remote monitoring and management of equipment.

JiuJu Automation-Speaker Magnetic Road Machine-Speaker Dispensing Machine


Through the comprehensive use of these technologies and methods, horn automation equipment can realize the flexible production of multi-species, small batch products, improve equipment utilization and production efficiency, and adapt to the rapid changes in market demand.

Core view:

Core view: Horn automation equipment through modular design, quick changeover, intelligent scheduling and digital management and other technologies to achieve flexible production. Flexible production can improve equipment utilization, adapt to changes in market demand, is the development direction of modern manufacturing.

JiuJi Automation Advantage:

JiuJi Automation

JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.

JiuJi Automation-Electroacoustic Equipment

Contact Information:

National Service Hotline: 400-626-8699

Technical Consultation: 134-2897-6919

Product Inquiry: 180-0255-6337

Company e-mail: zx@szjiuju.com

Shenzhen Office: Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China

Dongguan Office: Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China

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