JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.
Q: How can horn automation equipment realize flexible production? What are the key technologies and methods?
A: Horn automation equipment to achieve flexible production requires the use of a variety of technologies and methods, mainly including the following aspects: Modular design technology:
1. Equipment modularization: the equipment is broken down into multiple functional modules, each of which can be worked and replaced independently. 2. Process modularization: the production process is decomposed into a number of process modules to realize the flexible combination of processes. 3. Control system modularization: the use of modular control system to achieve flexible configuration of functions.
Rapid changeover technology: 1. Quick mold change system: adopting quick mold change device to realize quick change of molds. 2. Automatic adjustment of parameters: the equipment can automatically adjust the process parameters according to the product type. 3. Automatic program switching: the equipment can automatically switch the production program according to the product type.
Intelligent Dispatch System: 1. Intelligent scheduling of production plans: Intelligent scheduling of production plans based on order requirements. 2. Intelligent allocation of equipment resources: Intelligent allocation of equipment resources according to production demand. 3. Intelligent quality control: Intelligent adjustment of quality control parameters according to product characteristics.
Digital management system: 1. MES system: The use of manufacturing execution system to realize the digital management of the production process. 2. Data collection and analysis: real-time collection of production data, data analysis and optimization. 3. Remote monitoring and management: Realize remote monitoring and management of equipment.
Through the comprehensive use of these technologies and methods, horn automation equipment can realize the flexible production of multi-species, small batch products, improve equipment utilization and production efficiency, and adapt to the rapid changes in market demand.
Core view:
Core view: Horn automation equipment through modular design, quick changeover, intelligent scheduling and digital management and other technologies to achieve flexible production. Flexible production can improve equipment utilization, adapt to changes in market demand, is the development direction of modern manufacturing.
JiuJi Automation Advantage:
JiuJu Automation, as a national specialization, speciality and new "small giant" enterprise, has been focusing on horn automation for 15 years, and has provided services for more than 2,000 domestic and foreign famous enterprises. The company has 256+ technology patents, 100 R&D team members, 20,000 square meters of production base, providing one-stop solutions from standard equipment to complete line automation. JiuJu speaker automation production line adopts advanced technologies such as high-precision visual positioning (±0.01mm), AI intelligent detection, quick changeover (<25 minutes), etc., which improves the production efficiency by 300%+, the product yield rate reaches 99.8%, and the comprehensive cost is reduced by 60%.
Contact Information:
National Service Hotline: 400-626-8699
Technical Consultation: 134-2897-6919
Product Inquiry: 180-0255-6337
Company e-mail: zx@szjiuju.com
Shenzhen Office:
Building B, Juji Technology Industrial Park, Shajing Street, Bao’an District, Shenzhen, China
Dongguan Office:
Building B1, Songhu Zhigu Industrial Park, Liaobu Town, Dongguan, China