Automated whole assembly line for automobile horn

The industry's leading speaker automation brandmakers

- Tweeter | Subwoofer | Midrange | Tweeter

Automated production line program for automotive horn

Realize the whole process of automatic assembly of the magnetic circuit and diaphragm of the external magnet of the automobile horn, covering "assembly of the magnetic circuit → assembly of the diaphragm → soldering and dust-proofing → quality inspection and packing" Applicable to the automobile horn of 3.5-8 inches, including (tweeter, mezzo-speaker, woofer)

The assembly of round magnet, T-iron, spring wave, drum paper, washer, and pot holder. Aiming at the pain points of automobile speakers, such as "high precision of magnetic circuit and difficult to adapt to multiple specifications", we have made special breakthroughs in automated assembly of internal magnetic circuit and rapid changeover of multi-specification products, and other technologies.

Smart solutions for the loudspeaker equipment industry

Solution

As a total automation solution provider in the loudspeaker field for 15 years, we focus on providing customized services from demand diagnosis to long-term operation and maintenance for customers in the fields of automotive electronics, consumer audio and industrial acoustics. Unlike general automation solutions, we are deeply adapted to the characteristics of loudspeaker production process: from magnetic circuit assembly, voice coil welding to acoustic parameter testing, the whole process is integrated with core technologies such as precision alignment (accuracy ±0.01mm), AI visual inspection and flexible mold change (line change <30 minutes).

JiuJu Automation-Speaker Automation Line-Automatic loading of robots

JiuJu Automation-Automotive horn automation program introduction

Solution Features:

Automated processes without breakpoints:From automatic material waiting (T-iron / magnet dusting positioning) - magnetic circuit assembly (automatic dispensing / loading) - film assembly (automatic crimping / gluing) - soldering and dust prevention (robotic underfeeding) - quality inspection and packing (automatic magnetization / coding), the whole process requires only 2 people to assist (such as buckle pots frame / put drum paper), no manual handling waiting for a breakpoint, the stability of production capacity of more than 981 TP3T.
Highly versatile flexible production:The same production line can realize "multi-size mixed line production, to meet the customer's "small batch-multi-batch" using a universal universal positioning rotary table, change the product type, only need to adjust the positioning parameters of the rotary table (no need to replace the rotary table body) to change the type of only 25 minutes.
ISO certified quality and stability guaranteed:Through "standardized automated operation + full-process inspection nodes + high-precision accessories", quality risks are controlled from the source, reducing the loss of defective products
Since the core equipment independent research and development:Avoiding the compatibility problem of "outsourcing general equipment splicing", through independent research and development of core components + high-end brand accessories, to enhance the life of the equipment and the convenience of maintenance.
Full process digital number management:Avoid the problem of "standardized equipment is not applicable", customize the solution with the characteristics of the customer's products, and at the same time, through digital management and efficient after-sales service, to ensure that the project is on the ground and long-term operation.

Automotive horn automation scene advantages

Central Kitchen Collaboration Model

Built for the large-scale production of automotive tweeter, woofer and midrange speakers, it covers the whole process from parts assembly, performance testing to finished product packaging, and through customized automation technology, it accurately adapts to the process needs of different speakers.
Meanwhile, it meets the quality and safety standards of the automotive industry, adapts to the rapid changeover of multiple categories, and helps enterprises to realize efficient, stable and low-cost horn mass production.

flexibilization

25-minute quick change

customization

Iterative non-standard customization by product

digitization

Integrated MES Production Management System

highly accurate

±0.1mm Error standard