Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Speaker Automation Total Solution
Miniature Speaker Automation Line
Miniature Speaker Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small speaker automated production line
Small speaker automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized speaker automation production line
Medium-sized speaker automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

四个月11项专利:国光电器用碳纤维纸盆和双向喇叭构筑声学技术护城河

碳纤维振膜?

做喇叭这一行的人都知道,振膜材料决定了一只单元的天花板。纸盆、PP盆、金属盆各有各的局限,而碳纤维因为密度小、模量高的特性,一直被行业看作理想振膜材料的候选者,但加工工艺和成本是卡脖子的难题。

振膜材料决定了一只单元的天花板。纸盆、PP盆、金属盆各有各的局限
振膜材料决定了一只单元的天花板。纸盆、PP盆、金属盆各有各的局限

据媒体报道国光电器4月21日正式拿到的”一种含碳纤维的纸盆及其制备方法和应用”发明专利(公告号CN115734129B),在这条路上往前迈了一大步。这项材料能显著扩展喇叭单元频率并输出极高声压——换句话说,用同样的口径,声音可以更响更宽。从制造角度看,碳纤维纸盆的批量加工工艺如果跑通了,后续产线的自动化适配就是下一个战场。

再来看4月28日授权的那项”双向喇叭单元组、音箱及音频设备”专利(CN202521058507.2),核心创新是共磁磁路模块的设计,让双向喇叭单元同时搞定平衡减震、音质提升和散热三件事。以前做双向方案通常要用两套独立的磁路系统,体积大、装配复杂、一致性难控,共磁磁路直接把这些问题压缩了。

振膜材料决定了一只单元的天花板。纸盆、PP盆、金属盆各有各的局限
振膜材料决定了一只单元的天花板。纸盆、PP盆、金属盆各有各的局限

2026年才过了四个月,国光电器已经拿下了11项新专利。这个节奏背后是真金白银的投入——2025年全年研发砸了5.55亿,同比增长快22%,研发强度7.02%,研发人员2147人占公司总人数16%。到2025年底,累计国内外专利465项,发明专利193项,从消费电子到车载声学、从整机代工到核心组件都在铺。

另外两项值得提的:车载音响专利(CN223993722U)简化了箱体设计适配智能座舱紧凑布局;”一种音圈绕制装置及绕制方法”发明专利(CN116320923B)直接关乎喇叭单元核心零部件的生产精度和自动化水平,这也跟久巨一直在做的自动化设备高度相关。

久巨微型音圈定位-视觉检测摄像头对准装配工位
微型音圈定位-视觉检测摄像头对准装配工位

从行业角度看,国光电器正在从一个大体量的代工厂向技术驱动型声学企业转型,专利密度上来了,对上游Speaker automation equipment的要求也会跟着提高——良率、精密度、柔性换型能力,都是产线设备要过的关。

喇叭自动装配生产线到底是什么?和传统人工流水线有什么本质区别?—久巨喇叭自动装配线

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*Still worried about recruitment challenges and inconsistent quality? Jiuju has specialized in speaker automation for 16 years and has been chosen by over 2,000 customers. Call 134-2897-6919 now to schedule a free consultation, or[Schedule a tour of our Shenzhen/Dongguan factory]... and see the true efficiency of automated production lines for yourself!*

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Jiuju Automation (久巨自动化) · Factory: Dongguan, Guangdong, China · Company: Shenzhen, Guangdong, China · Tel: 400-626-8699