Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Speaker Automation Total Solution
Miniature Speaker Automation Line
Miniature Speaker Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small speaker automated production line
Small speaker automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized speaker automation production line
Medium-sized speaker automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

JiuJu speaker automated production line: high speed, stability and accuracy can be controlled, crack the speaker factory production efficiency problems

In the rapid development of the electroacoustic industry, speakers as audio, headphones, car audio and video, smart home and other equipment core components, market demand continues to rise. At the same time, the traditional speaker production model is generally characterized by high artificial dependence, low production efficiency, poor product consistency, unstable yield and other pain points, not only restricting the expansion of enterprise production capacity, but also increase production costs and management difficulties....

久巨深耕喇叭自动化设备研发与制造多年,打造专业化喇叭自动化生产线,以高速稳定的运行性能、精准可控的生产精度,为喇叭制造企业解决生产效率低下难题,助力工厂实现智能化、规模化、标准化生产,全面提升市场竞争力。

传统喇叭生产多以半人工、半机械模式为主,从磁路装配、音圈定位、振膜贴合、打胶固定到成品检测、包装入库,多个工序依赖人工操作。一方面,人工操作速度有限,单条产线日均产量难以满足大批量订单需求,遇到旺季时容易出现交付延期,丢失合作机会;另一方面,操作人员熟练度不一,容易出现装配偏差、胶量不均、定位不准等问题,导致产品音质差异大、不良率偏高,返工与报废成本居高不下。此外,人工产线还面临人员流动大、培训成本高、管理繁琐等问题,进一步拉低整体生产效率,让不少喇叭厂陷入 “订单接不住、品质稳不住、成本降不下” 的困境。 久巨喇叭自动化生产线针对行业痛点进行全方位优化升级,整合磁路装配(含自动充磁工位)、点胶、铆压、插端子、防尘帽焊接、总成装配、在线检测等多道核心工序,实现全流程自动化作业,从根源上摆脱对人工的过度依赖。生产线采用高速伺服控制系统与精密传动结构,各工序衔接流畅无停顿,作业节拍大幅加快,相比传统人工产线,生产效率可提升数倍,单班产能实现跨越式增长,轻松应对大批量、交期紧的订单需求,帮助企业快速响应市场,扩大市场份额。

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Jiuju Automation (久巨自动化) · Factory: Dongguan, Guangdong, China · Company: Shenzhen, Guangdong, China · Tel: 400-626-8699