Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

  • TV speaker automated production line High-efficiency acoustic inspection Scale production equipment customization

    2179

    TV speaker automation production line is an intelligent production system integrating mechanical transmission, robot operation, acoustic detection, electrical control and other technologies, focusing on realizing the unmanned operation of the whole process of TV speakers from parts loading, assembling, detecting to packaging, with the core service of large-scale production of supporting speakers for medium- and large-size smart TVs, and is widely used in home appliance OEM factories and professional electro-acoustic device manufacturing enterprises.

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  • Still let the workers manually to the horn cover dust cap? out! Fully automated horn assembly is here!

    2001

    Don't worry! Today we bring you a revolutionary solution for speaker assembly - fully automated assembly equipment for speakers, bidding farewell to the inefficient mode of manual dust cap cover! Look at the picture, the whole process of full automation: automatic loading of workpieces, dust cap through a special feeding system for accurate delivery, visual positioning system to ensure that the alignment is correct, and then by the robotic arm to complete the precise press assembly, and finally the finished product is automatically discharged, full...

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  • From Components to Finished Products: JIUJU Speaker Automation Line Reveals the Birth of TV Speakers

    2200

    A TV speaker seems to have only a few core components, such as cone frame, magnetic circuit, diaphragm, voice coil, etc., but its assembly process contains 12 precision procedures, and any deviation in any of them will affect the final sound quality. In JiuJu's automated in-line assembly line, we can clearly see the efficient and standardized birth of "from parts to finished products".

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  • Automatic Speaker Gluing Machine

    3872

    Aiming at the uneven dispensing, overflow and leakage, low efficiency and other core pain points in the production of loudspeakers, we provide high-precision, intelligent dispensing solutions to ensure the quality of dispensing of key parts such as voice coil, magnet, dust cap, etc. of the loudspeaker, which can significantly improve the qualification rate of the product and production efficiency, and reduce the loss of labor and materials. Ultra-high precision dispensing: equipped with imported servo motors and precision dispensing valves, dispensing accuracy of ± 0.01...

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  • Automatic Speaker Magnetizer

    3912

    Solve the industry pain points such as uneven magnetization, low efficiency, poor stability, etc., and provide high-precision and high-efficiency magnetization solutions for loudspeaker production and maintenance enterprises, helping to improve the consistency of loudspeaker sound quality and product qualification rate.

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  • Horn dust cap fully automated assembly process refinement: positioning accuracy, glue control and yield optimization triple breakthroughs

    2168

    This paper focuses on the core pain points of speaker dust cap assembly, focusing on the three major industry challenges of positioning accuracy deviation, uncontrolled glue consumption, and low production yield, and systematically dismantles the technological refinement path of the fully automated solution. Through the introduction of visual positioning system, closed-loop glue control system and intelligent detection algorithms, to realize the assembly process from manual/semi-automatic to fully automated leapfrog upgrading, and accurately solve the traditional...

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  • How is the consistency of sound quality guaranteed for speakers produced by an automated speaker production line? What are the advantages over manual production?

    2053

    The traditional speaker production line (manual/semi-automated) is generally characterized by bottlenecks such as "process breaks, slow line changes, and manual errors", and the production capacity is usually between 800-1200 pieces/hour. The customized automation line designed by JiuJu Automation for the whole production process of speakers (magnetic circuit assembly, voice coil positioning, dispensing and curing, testing and packaging) can realize 3 core enhancements:

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  • Answers to the pain points of speaker automation production line capacity enhancement: the whole process optimization from scheme design to landing

    1967

    The traditional speaker production line (manual/semi-automated) is generally characterized by bottlenecks such as "process breaks, slow line changes, and manual errors", and the production capacity is usually between 800-1200 pieces/hour. The customized automation line designed by JiuJu Automation for the whole production process of speakers (magnetic circuit assembly, voice coil positioning, dispensing and curing, testing and packaging) can realize 3 core enhancements:

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