Speaker Automation Solutions

Speaker automation solution

JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.

Solving the problem of "high precision assembly" - 4-axis manipulator + positioning fixture realizes zero error in the core components of horn automation assembly.

Client Background

A high-end automotive electronics enterprises to produce 8 inch high-power car speakers, the core pain point for the “voice coil and the magnetic circuit concentricity is insufficient”: manual assembly of the voice coil offset amount of more than 0.1mm, resulting in abnormal frequency response curve of the speakers, the factory inspection pass rate of only 92%; and manual soldering temperature control is not stable, the voice coil lead false weld rate of 3%, after-sales complaint rate remains high.

Solving the “difficult to assemble with high precision” problem - 4-axis manipulator + positioning fixture realizes zero error in the core components of horn automation assembly - Horn Automation (images 1)

JiuJu Automation-Speaker Automation Solutions

Positioning fixture optimization: Tapered ejector pin positioning design, built-in strong magnetic adsorption module, to ensure that the concentricity of the magnetic circuit components assembly ≤ 0.03mm, to fully match the precision requirements of the speaker dispensing, assembly;
Dispensing robot upgrade: choose two-component AB dispensing robot, four-axis adjusting mechanism supports 360° rotational dispensing, the bottom of the rotating structure to prevent the glue from drying out, the glue volume control accuracy up to 0.01g, to avoid uneven glue volume caused by the component offset;
Automatic Soldering Module: Integrated temperature closed-loop control soldering machine (temperature control accuracy ±2℃) and Scara 4-axis robot, realizing “automatic extraction of positioning gauge → automatic soldering → automatic wire cutting”, replacing manual soldering and eliminating the problem of false soldering.