Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

久巨扬声器生产线可以生产哪些类型的扬声器?

Answer:

扬声器组装线 Speaker Assembly Line
扬声器组装线 Speaker Assembly Line

我们的扬声器组装生产线采用模块化与柔性化设计,可覆盖多种音频产品类别,适用于消费类音频、汽车音响以及定制化声学产品的批量制造与小批量多品种生产需求。在消费类音频领域,生产线可用于制造 高音单元(Tweeter)、中音单元(Midrange Speaker)、低音扬声器(Woofer)、全频扬声器(Full-range Driver)以及超低音系统(Subwoofer)。该类产品重点关注振膜定位精度、音圈同心度控制以及自动点胶与固化工艺的一致性,以确保音质稳定性与生产效率。

Speaker Automation
喇叭装配线工站

在汽车音响领域,生产线可适配多种车载扬声器结构,包括车门扬声器、仪表台扬声器、后侧围扬声器、中置扬声器及多分频系统单元等。汽车音响对可靠性与环境适应性要求更高,因此系统可集成磁路自动装配、阻抗测试、频响测试及终端声学性能检测,以满足车规级质量标准。

在定制化及工业声学产品方面,生产线可支持非标准尺寸扬声器、特殊结构驱动单元、高功率音频设备及封闭式声学模块等生产需求,适用于OEM/ODM定制项目及低批量高复杂度生产模式。整体系统采用可扩展架构,关键工艺模块包括框架装配、音圈绕制(如适用)、磁路装配、阻尼材料贴合、点胶固化及性能测试等,可根据产品需求进行自动化组合配置,并可集成视觉检测系统与MES数据追溯系统,实现全流程质量管控。

久巨自动化-喇叭自动装配线案例
久巨自动化-喇叭自动装配线

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