Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Speaker Automation Solutions

Customized fully automated assembly lines for different types of speaker units

JiuJu Automation-Speaker automated assembly line

Horn Automation Solution Center

Provide full process automation solutions from design to production for different types of horn products and processes.

Help customers to improve production efficiency, reduce costs and improve product quality stability

Horn automation process layout

Equipment from the horn T-iron to after the finished product packaging section, each section of the modular and flexible design, each section can be individually controlled according to the needs of operation

Realize the automatic feeding, gluing and drying of horn T-iron, magnet, pot holder, washer, popper, voice coil and drum paper. According to the different types of products, the equipment can change the model and its performance parameters to achieve the purpose of applying the requirements of each type of product.

Horn Automation Case Applications

Automated assembly line for automotive horn
Automated assembly line for automotive horn
Realize unmanned operation of the whole process from "parts loading" to "finished products".

As an acoustic safety component, the assembly process of automotive speakers requires high precision and consistency -- traditional manual assembly is prone to distortion of speaker sound quality and shortened service life due to uneven hand strength and wiring deviation, and the labor cost continues to increase with the increase in production capacity. Automated assembly line for automotive speakers is precisely for this pain point, through the "mechanical automation + visual inspection + intelligent control" integrated design, to achieve from "parts loading" to "finished product off the line " the whole process of unmanned operation, for auto parts manufacturers, horn manufacturers to provide efficient and stable production solutions.

Automated assembly line for audio speakers
Automated assembly line for audio speakers
Precision assembly + HD visual inspection, flexible adaptation 25 minutes for fast speaker changeover

The automated assembly line for audio speakers takes "precision + flexibilization + intelligence" as the core, realizing the automation of the whole process from the supply of parts to the finished product, which is suitable for the production of audio speakers of all specifications, such as home, bluetooth, and car.

Automated assembly line for multimedia speakers
Automated assembly line for multimedia speakers
Multi-scenario adaptation, quick changeover, adaptable to small batch multi-category production, flexible adaptation.

Traditional multimedia speaker assembly due to miscellaneous specifications (adapted to intelligent hardware, audio-visual equipment, etc.), slow manual change, poor sound quality consistency, and production capacity is difficult to match the product iteration needs. Multimedia speaker automated assembly line to "flexible adaptation + accurate quality control" as the core, to solve the multi-scenario assembly pain points, to help enterprises quickly landing automated production.

Horn Automation Magnetic Road Machine
Horn Automation Magnetic Road Machine
Realize one-stop zero-error automated production of speaker magnetic circuit from feeding to assembly.

Horn automated magnetic circuit machine is the core automation equipment developed specifically for horn manufacturers, focusing on the magnetic circuit assembly link (including magnets, washer, T-iron and other components), to solve the traditional manual assembly of "low efficiency, poor precision, high cost" three major pain points, to help enterprises achieve large-scale, high-quality production.

Horn automated riveting presses
Horn automated riveting presses
Realization of T-iron automatic loading→accurate alignment of washer→automatic conveying of basin frame→intelligent riveting and pressing→finished product discharging.

Automated riveting equipment designed specifically for horn production, focusing on the "T iron + Washer + Basin frame" three core components of the assembly needs, instead of the traditional manual riveting, to solve the artificial low efficiency, riveting accuracy is not stable, product yield fluctuations, etc., to help the horn production enterprises to achieve large-scale, standardized production.

Horn automation terminal insertion machine
Horn automation terminal insertion machine
Solve the speaker manual insertion terminal insertion reverse, insertion bias, leakage insertion, automatic automation insertion terminal

Horn automated terminal insertion machine is for the horn production "terminal insertion" ring research and development of intelligent equipment, the core solution to the traditional manual insertion of terminals "low efficiency, insertion error rate is high, high labor costs" three major pain points, to help consumer electronics, automotive audio, smart wear and other fields of horn enterprises to realize the automation upgrade of terminal insertion link to improve production stability and product yields. It helps speaker enterprises in consumer electronics, automotive audio, smart wearable and other fields to realize the automation upgrade of the terminal insertion link, and improve the production stability and product yield.

Horn automation dispenser
Horn automation dispenser
Focus on solving the horn traditional manual dispensing "low efficiency, poor precision, uneven amount of glue" Multi-scene adaptation

Horn automation dispenser is an intelligent automation equipment developed specifically for the horn manufacturing industry, focusing on solving the traditional manual dispensing "low efficiency, poor precision, uneven amount of glue" three major pain points, to help consumer electronics, automotive electronics, smart home and other areas of the horn production enterprises to achieve cost reduction and efficiency.

Horn Automation Magnetizer
Horn Automation Magnetizer
24 hours of continuous unattended operation: horn assembly line linkage for "magnetization - detection -"

Horn automation automated magnetizer can replace the traditional manual operation, 24 hours continuous unattended operation: automotive horn assembly line linkage, to realize the "magnetization - testing - flow" full process automation, to help automotive enterprises to shorten the production cycle.

Partners and Service Customers

Since 2010, we have served more than 2,000+ loudspeaker manufacturers, and reached a strategic cooperation with the best loudspeaker companies from all walks of life to provide quality services.