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Automated production line for audio speakers

Automated production line for audio speakers

Automated Production Line for Car Speakers

Automated Production Line for Car Speakers

Automated production line for multimedia speakers

Automated production line for multimedia speakers

Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation focuses on the intelligent upgrading of the whole process of speakers, integrating the four core technologies of visual inspection, precision assembly, AI quality inspection and data traceability to provide customized solutions for TWS headphones, car audio, multimedia smart audio speakers, etc., and achieve production capacity increase of 300%+, yield rate of 99.8%, and reduce the comprehensive cost of 60%, completely solving the pain points of the industry, such as manual dependence, stable quality control and delivery cycle. dependence, unstable quality control, long delivery cycle and other industry pain points. Based on the product characteristics and production scenarios of speakers, it creates a full-process automation system from the entry of raw materials to the release of finished products from the warehouse, covering the three major categories of micro, small and medium-sized, and adapting to the needs of multi-specification and multi-batch production.

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Horn riveting press case

Horn riveting press is specially designed for riveting the magnetic circuit, shell and other parts of the horn, precision riveting technology to ensure that the riveting is solid and no loosening, according to the specifications of the horn to customize the riveting parameters, automation to enhance the consistency of the production, widely used in various types of horn production lines.

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