Speaker Automation Solutions

Speaker Automation Solutions

Speaker automation solution

JiuJu Automation - Horn Automation Total Solution
Miniature Horn Automation Line
Miniature Horn Automation LineAiming at TWS/wearing device special miniature speakers, it integrates high-precision visual positioning (±0.01mm), piezoelectric dispensing, laser welding and other core processes to realize full automation of magnetic circuit assembly, sound film lamination, solder joint inspection and electrical performance testing. The single production line has a beat of 0.8s/piece and a daily capacity of 120,000 pieces, which saves 85% manpower compared with the manual production line, and the yield rate has increased from 95% to 99.8%, and it is suitable for the production of mainstream TWS earphone speakers such as AirPods, Huawei FreeBuds, and so on.
Small horn automated production line
Small horn automated production lineSuitable for headphones/smart speakers/tv speakers special small speakers, equipped with AI visual defect detection system (can identify 0.02mm tiny defects), fully automatic air tightness testing (pressure accuracy ± 0.01KPa), automatic winding and other modules, support multi-specification flexible production, changeover time <25 minutes. The production line adopts modularized design, which can be flexibly expanded according to customer's capacity demand.
Medium-sized horn automation production line
Medium-sized horn automation production lineFor car/home audio special medium-sized speakers, integrating six-axis collaborative robots, high-precision force-controlled assembly (±0.05N), full-frequency acoustic testing and other technologies, supporting eight specifications of speakers co-production, to meet the demand for small-lot, multi-variety production of car audio and smart home speakers. The production line is equipped with MES system, realizing real-time monitoring of production data and automatic warning of quality abnormality.

Complete Automated Solution for Loudspeaker Production

Integrated Automation Solutions for Speakers

TV speaker automated production line High-efficiency acoustic inspection Scale production equipment customization

TV speaker automation production line is an intelligent production system integrating mechanical transmission, robot operation, acoustic inspection, electrical control and other technologies, focusing on realizing the unmanned operation of TV speakers in the whole process from parts loading, assembling, inspecting to packaging, with the core service of large and medium-sized smart TVs supporting the large-scale production of speakers, which is widely used in the household appliance OEM factories and professional electro-acoustic device manufacturing enterprises. The production line takes PLC + touch screen as the core control unit, with vibrating plate automatic loading, servo press accurate pressing magnetic circuit components, SCARA robot to complete the assembly of voice coil and material handling, while integrated machine vision system to realize incoming defect screening, assembly alignment calibration, and electroacoustic tester to complete the frequency response curve, sensitivity, impedance, and other acoustic parameters detection. Qualified products are automatically labeled, boxed and put into storage, and the data of the whole process is synchronized to the MES system to achieve quality traceability and capacity monitoring. Compared with the traditional manual production line, the automated production line can shorten the production beat to a few seconds / piece, the single-day capacity of tens of thousands of pieces, support 24-hour continuous production, can greatly improve production efficiency, ensure product consistency, reduce the defective rate and labor costs, is the core of the electro-acoustic industry, the intelligent upgrading of equipment!