{"id":5098,"date":"2025-10-13T18:28:58","date_gmt":"2025-10-13T10:28:58","guid":{"rendered":"http:\/\/jiujuauto.com\/?p=5098"},"modified":"2025-12-23T16:20:47","modified_gmt":"2025-12-23T08:20:47","slug":"%e6%b1%bd%e8%bd%a6%e5%96%87%e5%8f%ad%e8%87%aa%e5%8a%a8%e5%8c%96%e7%94%9f%e4%ba%a7%e7%ba%bf%e5%ae%9e%e7%8e%b0%e4%ba%ba%e5%9d%87%e6%95%88%e7%8e%87%e7%bf%bb%e5%80%8d","status":"publish","type":"post","link":"https:\/\/www.jiujuauto.com\/fr\/nouvelles\/uncategorized\/5098.html","title":{"rendered":"Le circuit magn\u00e9tique et l'int\u00e9gration douce de la ligne de production automatis\u00e9e de klaxons automobiles permettent de doubler l'efficacit\u00e9 par personne."},"content":{"rendered":"

Historique du client
Un fabricant de syst\u00e8mes audio pour voitures se concentre sur la production de haut-parleurs de 3,5 \u00e0 8 pouces, la ligne de production originale adopte le mode \"distribution manuelle + assemblage manuel + s\u00e9chage naturel\", il y a trois probl\u00e8mes majeurs : 1) l'assemblage du circuit magn\u00e9tique (fer en T, aimant, cadre de c\u00f4ne) n\u00e9cessite 6 personnes\/\u00e9quipe, l'assemblage du corps mou (onde \u00e0 ressort, papier tambour, assemblage de la bobine mobile) n\u00e9cessite 8 personnes\/\u00e9quipe, la proportion des co\u00fbts de main-d'\u0153uvre d\u00e9passe 30% ; 2) une distribution manuelle in\u00e9gale entra\u00eene un d\u00e9salignement des composants apr\u00e8s le s\u00e9chage, le taux de d\u00e9faut est de 5% ; 3) le s\u00e9chage naturel prend plus d'une heure, la capacit\u00e9 journali\u00e8re n'est que de 8000PCS. Le co\u00fbt de la main-d'\u0153uvre repr\u00e9sente plus de 30% ; 2) une distribution manuelle in\u00e9gale entra\u00eene un mauvais alignement des composants apr\u00e8s le s\u00e9chage, et le taux de d\u00e9fectuosit\u00e9 atteint 5% ; 3) le s\u00e9chage naturel prend plus d'une heure, et la capacit\u00e9 de production quotidienne n'est que de 8000PCS, ce qui ne permet pas de r\u00e9pondre \u00e0 la demande de commandes des OEM.<\/p>\n\n\n\n

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Ligne de production automatis\u00e9e de klaxons de voitures<\/figcaption><\/figure>\n\n\n\n


Solutions JiuJi
Pour rem\u00e9dier \u00e0 ces probl\u00e8mes, nous avons personnalis\u00e9 la ligne de production tout-en-un \"Ligne d'assemblage automatique de circuits magn\u00e9tiques + Machine \u00e0 membrane + Four automatique multicouche\" avec la configuration de base suivante :
Ligne d'assemblage automatique de circuits magn\u00e9tiques : robot de distribution \u00e0 quatre axes int\u00e9gr\u00e9 (pr\u00e9cision de \u00b10,05 mm), m\u00e9canisme de chargement automatique et module de soufflage et d'aspiration, pour r\u00e9aliser l'ensemble du processus \"fer en T automatique \u2192 distribution automatique \u2192 aimant automatique \u2192 cadre de pots de flambage manuel \u2192 s\u00e9chage automatique\", rempla\u00e7ant 4 personnes ;<\/p>\n\n\n\n

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Klaxon de voiture Machine de route magn\u00e9tique<\/figcaption><\/figure>\n\n\n\n


Machine \u00e0 diaphragme : adopte une table rotative \u00e0 positionnement universel, prend en charge la colle \u00e0 anneau ext\u00e9rieur\/la colle \u00e0 centre, la colle \u00e0 anneau ext\u00e9rieur de papier de tambour\/la colle \u00e0 centre automatique, avec une assistance manuelle pour ins\u00e9rer la bobine vocale\/poser le papier de tambour, au lieu de 5 personnes, et n'a besoin que d'ajuster le param\u00e8tre de positionnement lors du changement de type, ce qui r\u00e9duit le co\u00fbt de 60% ;
Four automatique \u00e0 plusieurs niveaux : four \u00e0 section B\/C \u00e0 4 niveaux, une seule bo\u00eete peut accueillir 651 enceintes, contr\u00f4le \u00e9lectrique de la temp\u00e9rature (ambiante - 45 \u2103 r\u00e9glable), temps de s\u00e9chage de la section magn\u00e9tique comprim\u00e9 \u00e0 12 minutes, de la section souple comprim\u00e9 \u00e0 38 minutes, une alternative compl\u00e8te au s\u00e9chage naturel.<\/p>\n\n\n\n


Efficacit\u00e9 de la mise en \u0153uvre
Co\u00fbts de main-d'\u0153uvre : la main-d'\u0153uvre pour une seule \u00e9quipe a \u00e9t\u00e9 r\u00e9duite de 14 \u00e0 5, ce qui a permis d'\u00e9conomiser plus de 80 000 yuans en co\u00fbts de main-d'\u0153uvre mensuels ;
Efficacit\u00e9 de la capacit\u00e9 : la capacit\u00e9 horaire est pass\u00e9e \u00e0 1 000 pi\u00e8ces, la capacit\u00e9 journali\u00e8re a d\u00e9pass\u00e9 18 000 pi\u00e8ces, r\u00e9pondant ainsi \u00e0 la demande de \"15 000 pi\u00e8ces par jour\" des OEM ;
Qualit\u00e9 du produit : pr\u00e9cision de la distribution automatique am\u00e9lior\u00e9e \u00e0 \u00b10,05 mm, taux de d\u00e9faut d'alignement des composants r\u00e9duit \u00e0 0,8%.<\/p>\n\n\n\n

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Automatisation des klaxons automobiles - Fragment de film de klaxon<\/figcaption><\/figure>\n\n\n\n
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Automatisation du klaxon<\/figcaption><\/figure>\n\n\n\n

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